| DTC Code | DTC Name |
|---|---|
| U1002 | Lost Communication with Gateway Module |
DESCRIPTION
The hybrid vehicle control ECU assembly will store this DTC when no signals can be received from the ECUs that have been memorized as those that are connected to sub bus 3.
When the hybrid vehicle control ECU assembly receives a response signal from the ECUs connected to sub bus 3, the hybrid vehicle control ECU assembly recognizes and memorizes that the ECU is connected to sub bus 3. Based on this memorized data, the hybrid vehicle control ECU assembly monitors for malfunctions in the ECUs connected to sub bus 3 when communicating with those ECUs. If the hybrid vehicle control ECU assembly cannot receive response signals from the ECUs that have been memorized as those connected to sub bus 3, the hybrid vehicle control ECU assembly determines that a malfunction exists.
| DTC No. | Detection Item | DTC Detection Condition | Trouble Area | Note |
|---|---|---|---|---|
| U1002 | Lost Communication with Gateway Module | The hybrid vehicle control ECU assembly cannot receive signals from all ECUs that have been memorized as those connected to sub bus 3. |
|
Tech Tips The hybrid vehicle control ECU assembly stores DTCs when it detects a communication stop or network communication error for ECUs connected to sub bus 3. |
Tech Tips
This diagnosis procedure is for when DTC U1002 is output by the hybrid vehicle control ECU assembly (GTS display: HV Gateway).
WIRING DIAGRAM
CAUTION / NOTICE / HINT
Note
Before measuring the resistance of the CAN bus, turn the power switch off and leave the vehicle for 1 minute or more without operating the key or any switches, or opening or closing the doors. After that, disconnect the cable from the negative (-) auxiliary battery terminal and leave the vehicle for 1 minute or more before measuring the resistance.
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output.
After performing repairs, perform the DTC check procedure and confirm that the DTCs are not output again.
DTC check procedure: Turn the power switch on (IG) and wait at least 16.08 seconds.
After the repair, perform the CAN bus check and check that all the ECUs and sensors connected to the CAN communication system are displayed.
Tech Tips
Operating the power switch, any other switches or a door triggers related ECU and sensor communication on the CAN. This communication will cause the resistance value to change.
Even after DTCs are cleared, if a DTC is stored again after driving the vehicle for a while, the malfunction may be occurring due to vibration of the vehicle. In such a case, wiggling the ECUs or wire harness while performing the inspection below may help determine the cause of the malfunction.
PROCEDURE
CHECK SUB BUS 3
Disconnect the cable from the negative (-) auxiliary battery terminal.
| *a | Component with harness connected (Hybrid Vehicle Control ECU Assembly) |
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| Result | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| B |
|
RECONFIRM DTC OUTPUT Click here |
| C |
|
CHECK FOR OPEN IN SUB BUS 3 MAIN LINES (HYBRID VEHICLE CONTROL ECU ASSEMBLY) Click here |
| D |
|
CHECK FOR SHORT IN SUB BUS 3 LINES (HYBRID VEHICLE CONTROL ECU ASSEMBLY) Click here |
| E |
|
CHECK FOR SHORT IN SUB BUS 3 LINE (NO. 3 CAN JUNCTION CONNECTOR) Click here |
| A |
|
RECONFIRM DTC OUTPUT
Reconnect the cable to the negative (-) auxiliary battery terminal.
Connect the GTS to the DLC3.
Turn the power switch on (IG).
Turn the GTS on.
Clear the DTCs.
Turn the power switch off.
Turn the power switch on (IG) and recheck for DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| A |
|
REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY Click here |
| B |
|
GO TO DIAGNOSIS PROCEDURE INDICATED BY OUTPUT DTC Click here |
RECONFIRM DTC OUTPUT
Reconnect the cable to the negative (-) auxiliary battery terminal.
Connect the GTS to the DLC3.
Turn the power switch on (IG).
Turn the GTS on.
Clear the DTCs.
Turn the power switch off.
Turn the power switch on (IG) and recheck for DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| A |
|
REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY Click here |
| B |
|
GO TO DIAGNOSIS PROCEDURE INDICATED BY OUTPUT DTC Click here |
CHECK FOR OPEN IN SUB BUS 3 MAIN LINES (HYBRID VEHICLE CONTROL ECU ASSEMBLY)
Disconnect the E135 hybrid vehicle control ECU assembly connector.
| *a | Rear view of wire harness connector (to Hybrid Vehicle Control ECU Assembly) |
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
| Result | ||||||||
|---|---|---|---|---|---|---|---|---|
|
| A |
|
REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY Click here |
| B |
|
REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY Click here |
| C |
|
CHECK FOR OPEN IN SUB BUS 3 MAIN LINES (NO. 3 CAN JUNCTION CONNECTOR)
Reconnect the E135 hybrid vehicle control ECU assembly connector.
Disconnect the E119 No. 3 CAN junction connector.
| *a | Front view of wire harness connector (to No. 3 CAN Junction Connector) |
| *b | to No. 1 CAN Junction Terminal |
| *c | to Hybrid Vehicle Control ECU Assembly |
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| Result | ||||||||
|---|---|---|---|---|---|---|---|---|
|
| A |
|
REPLACE NO. 3 CAN JUNCTION CONNECTOR |
| B |
|
REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - NO. 3 CAN JUNCTION CONNECTOR) |
| C |
|
CHECK FOR OPEN IN SUB BUS 3 MAIN LINES (NO. 1 CAN JUNCTION TERMINAL - NO. 3 CAN JUNCTION CONNECTOR)
Reconnect the E119 No. 3 CAN junction connector.
Disconnect the E120 No. 1 CAN junction terminal connector.
| *a | Front view of wire harness connector (to No. 1 CAN Junction Terminal) |
| *b | to No. 3 CAN Junction Connector |
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE NO. 1 CAN JUNCTION TERMINAL |
| NG |
|
REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (NO. 1 CAN JUNCTION TERMINAL - NO. 3 CAN JUNCTION CONNECTOR) |
CHECK FOR SHORT IN SUB BUS 3 LINES (HYBRID VEHICLE CONTROL ECU ASSEMBLY)
Disconnect the E135 hybrid vehicle control ECU assembly connector.
| *a | Rear view of wire harness connector (to Hybrid Vehicle Control ECU Assembly) |
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
| Result | ||||||||
|---|---|---|---|---|---|---|---|---|
|
| A |
|
REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY Click here |
| B |
|
REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY Click here |
| C |
|
CHECK FOR SHORT IN SUB BUS 3 LINES (NO. 3 CAN JUNCTION CONNECTOR)
Reconnect the E135 hybrid vehicle control ECU assembly connector.
Disconnect the E119 No. 3 CAN junction connector.
| *a | Front view of wire harness connector (to No. 3 CAN Junction Connector) |
| *b | to No. 1 CAN Junction Terminal |
| *c | to Headlight Swivel ECU Assembly (w/ Automatic Headlight Beam Level Control System) |
| *d | to Clearance Warning ECU Assembly (w/ Simple Intelligent Parking Assist System) |
| *e | to Hybrid Vehicle Control ECU Assembly |
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
*2: w/ Simple Intelligent Parking Assist System |
| Result | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
|
| A |
|
REPLACE NO. 3 CAN JUNCTION CONNECTOR |
| B |
|
REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - NO. 3 CAN JUNCTION CONNECTOR) |
| D |
|
CHECK FOR SHORT IN SUB BUS 3 LINES (BRANCH LINE) Click here |
| C |
|
CHECK FOR SHORT IN SUB BUS 3 LINES (NO. 1 CAN JUNCTION TERMINAL - NO. 3 CAN JUNCTION CONNECTOR)
Reconnect the E119 No. 3 CAN junction connector.
Disconnect the E120 No. 1 CAN junction terminal connector.
| *a | Front view of wire harness connector (to No. 1 CAN Junction Terminal) |
| *b | to No. 3 CAN Junction Connector |
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE NO. 1 CAN JUNCTION TERMINAL |
| NG |
|
REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (NO. 1 CAN JUNCTION TERMINAL - NO. 3 CAN JUNCTION CONNECTOR) |
CHECK FOR SHORT IN SUB BUS 3 LINES (BRANCH LINE)
Reconnect the E119 No. 3 CAN junction connector.
Disconnect the connector that includes terminals CANH and CANL from the ECU or sensor to which the short-circuited branch line is connected.
| *a | Component with harness connected (Hybrid Vehicle Control ECU Assembly) |
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
Tech Tips
If the resistance becomes normal (between 54 and 69 Ω) when the connector is disconnected from the ECU or sensor, there may be a short in the ECU or sensor.
If the resistance does not become normal (between 54 and 69 Ω) when the connector is disconnected from the ECU or sensor, repair or replace the short-circuited branch line or connector.
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE CORRESPONDING ECU OR SENSOR |
| NG |
|
REPAIR OR REPLACE CORRESPONDING ECU OR SENSOR BRANCH LINES OR CONNECTOR |
CHECK FOR SHORT IN SUB BUS 3 LINE (NO. 3 CAN JUNCTION CONNECTOR)
Disconnect the E119 No. 3 CAN junction connector.
Measure the resistance according to the value(s) in the table below.
| *1 | DLC3 | - | - |
| *a | Front view of wire harness connector (to No. 3 CAN Junction Connector) |
*b | to No. 1 CAN Junction Terminal |
| *c | to Headlight Swivel ECU Assembly (w/ Automatic Headlight Beam Level Control System) |
*d | to Clearance Warning ECU Assembly (w/ Simple Intelligent Parking Assist System) |
| *e | to Hybrid Vehicle Control ECU Assembly | - | - |
| Standard Resistance | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
*2: w/ Simple Intelligent Parking Assist System |
Tech Tips
It is only necessary to perform the inspection in the above table for the result (short circuit) that was obtained in the Check Sub Bus 3 inspection.
Find the necessary inspection from the Purpose column that matches the result in the Result column from the Check Sub Bus 3 inspection.
| Result | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
|
| A |
|
REPLACE NO. 3 CAN JUNCTION CONNECTOR |
| C |
|
CHECK FOR SHORT IN SUB BUS 3 LINE (NO. 1 CAN JUNCTION TERMINAL - NO. 3 CAN JUNCTION CONNECTOR) Click here |
| D |
|
CHECK FOR SHORT IN SUB BUS 3 LINE (BRANCH LINE) Click here |
| B |
|
CHECK FOR SHORT IN SUB BUS 3 LINE (HYBRID VEHICLE CONTROL ECU ASSEMBLY - NO. 3 CAN JUNCTION CONNECTOR)
Reconnect the E119 No. 3 CAN junction connector.
Disconnect the E135 hybrid vehicle control ECU assembly connector.
| *a | Rear view of wire harness connector (to Hybrid Vehicle Control ECU Assembly) |
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Tech Tips
It is only necessary to perform the inspection in the above table for the result (short circuit) that was obtained in the Check Sub Bus 3 inspection.
Find the necessary inspection from the Purpose column that matches the result in the Result column from the Check Sub Bus 3 inspection.
| Result | ||||||||
|---|---|---|---|---|---|---|---|---|
|
| A |
|
REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY Click here |
| B |
|
REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY Click here |
| C |
|
REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - NO. 3 CAN JUNCTION CONNECTOR) |
CHECK FOR SHORT IN SUB BUS 3 LINE (NO. 1 CAN JUNCTION TERMINAL - NO. 3 CAN JUNCTION CONNECTOR)
Reconnect the E119 No. 3 CAN junction connector.
Disconnect the E120 No. 1 CAN junction terminal connector.
| *1 | DLC3 |
| *a | Front view of wire harness connector (to No. 1 CAN Junction Terminal) |
| *b | to No. 3 CAN Junction Connector |
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Tech Tips
It is only necessary to perform the inspection in the above table for the result (short circuit) that was obtained in the Check Sub Bus 3 inspection.
Find the necessary inspection from the Purpose column that matches the result in the Result column from the Check Sub Bus 3 inspection.
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE NO. 1 CAN JUNCTION TERMINAL |
| NG |
|
REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (NO. 1 CAN JUNCTION TERMINAL - NO. 3 CAN JUNCTION CONNECTOR) |
CHECK FOR SHORT IN SUB BUS 3 LINE (BRANCH LINE)
Reconnect the E119 No. 3 CAN junction connector.
Disconnect the connector that includes terminals CANH and CANL from the ECU to which the bus line shorted to +B or shorted to GND is connected.
| *a | Component with harness connected (Hybrid Vehicle Control ECU Assembly) |
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Tech Tips
It is only necessary to perform the inspection in the above table for the result (short circuit) that was obtained in the Check Sub Bus 3 inspection.
Find the necessary inspection from the Purpose column that matches the result in the Result column from the Check Sub Bus 3 inspection.
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE CORRESPONDING ECU OR SENSOR |
| NG |
|
REPAIR OR REPLACE CORRESPONDING ECU OR SENSOR BRANCH LINES OR CONNECTOR |