ГЕНЕРАТОР ПОВТОРНАЯ СБОРКА

PROCEDURE


  1. INSTALL GENERATOR DRIVE END FRAME BEARING


    1. A012HTZE01

      Using SST and a press, press in a new generator drive end frame bearing.

      SST
      09950-60010   ( 09951-00470 )
      09950-70010   ( 09951-07100 )
    2. A012HF5

      Install the retainer plate with the 4 screws.

      Torque:
      2.3 N*m  { 23 kgf*cm, 20 in.*lbf }

  2. INSTALL GENERATOR ROTOR ASSEMBLY


    1. A012JTE

      Place the generator drive end frame on the generator with clutch pulley.

    2. Install the generator rotor assembly to the generator drive end frame.

  3. INSTALL GENERATOR COIL ASSEMBLY


    1. A012I5D

      Install a new bearing cover packing.

      Note

      Align the protrusion of the bearing cover packing with the groove of the generator coil assembly when installing.

    2. A012KVZC02
      *a 21mm Deep Socket Wrench

      Using a 21 mm deep socket wrench and press, slowly press the generator coil assembly to install it.

    3. A012MN9

      Install the 4 bolts.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }

  4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY


    1. A012F44C02
      *a Pin (1.0mm)

      While pushing the 2 brushes into the generator brush holder assembly, insert a 1.0 mm (0.0394 in.) pin into the generator brush holder assembly hole.

    2. A012KIFC02
      *a Pin (1.0mm)

      Install the generator brush holder assembly to the generator coil assembly with the 2 screws.

      Torque:
      1.8 N*m  { 18 kgf*cm, 16 in.*lbf }

    3. Pull out the pin from the generator brush holder assembly hole.

  5. INSTALL GENERATOR TERMINAL INSULATOR


    1. A012NAO

      Install the generator terminal insulator to the generator coil assembly.

      Note

      Be sure to install the generator terminal insulator in the correct direction.

  6. INSTALL GENERATOR REAR END COVER


    1. A012L9R

      Install the generator rear end cover to the generator coil assembly with the 3 bolts.

      Torque:
      4.6 N*m  { 47 kgf*cm, 41 in.*lbf }

  7. INSTALL GENERATOR WITH CLUTCH PULLEY


    1. Temporarily install the generator with clutch pulley to the rotor shaft.

    2. Secure the generator drive end frame in a vise between aluminum plates.

    3. A012MVZC02
      *a Rotor Shaft

      Install SST (A) and (B) to the generator with clutch pulley as shown in the illustration.

      SST
      09820-63021

      Note

      Securely attach SST to the generator with clutch pulley and generator rotor shaft.

    4. A012JQ4C01
      *a Hold
      *b Turn
      *c Length of SST 100 mm (3.94 in.)
      *d Length of Torque Wrench 255 mm (10.0 in.)

      Tighten the pulley by turning SST (B) as shown in the illustration.

      Torque:
      without SST [Torque (N*m(kgf*cm, ft.*lbf))]
      111 N*m  { 1132 kgf*cm, 82 ft.*lbf }
      with SST [Reading of Torque wrench (N*m(kgf*cm, ft.*lbf))]
      84 N*m  { 857 kgf*cm, 62 ft.*lbf }

      Tech Tips


      • The "with SST" torque value is effective when SST is parallel to the torque wrench.

      • The "with SST" torque value is effective when using SST with a fulcrum length of 100 mm (3.94 in.).

      • The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 255 mm (10.0 in.).

      • If using a torque wrench with a different length, or connecting the torque wrench and SST at an angle, refer to the alternate torque values.

        Click here

    5. Remove SST from the generator with clutch pulley.

    6. Check that the generator with clutch pulley rotates smoothly.