REAR BRAKE REMOVAL

CAUTION / NOTICE / HINT

Note


  • When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be output. As there is no malfunction, clear the DTCs.

  • While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or the door courtesy switch is turned on. Therefore, even if only brake pads are to be removed and installed, be sure to perform the Disable Brake Control procedure and disconnect the cable from the negative (-) terminal of the auxiliary battery before beginning work.

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Click here

  2. DISABLE BRAKE CONTROL

    Click here

  3. REMOVE REAR WHEEL

  4. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  5. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY

    Click here

  6. LOOSEN NO. 2 WIRE ADJUSTING NUT

    Click here

  7. REMOVE PARKING BRAKE LEVER PROTECTOR

    Click here

  8. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A01KTWL

      Separate the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

    2. A01KU1KC01
      *1 Clip
      *2 Rear Disc Brake Cylinder Assembly

      Disengage the clip and separate the No. 3 parking brake cable assembly.

  9. DISCONNECT REAR FLEXIBLE HOSE


    1. A01KRJN

      Remove the union bolt and gasket, and disconnect the rear flexible hose from the rear disc brake cylinder assembly.

  10. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A01KSSFC01
      *a Hold
      *b Turn

      Hold the 2 rear disc brake cylinder slide pins and remove the 2 bolts and rear disc brake cylinder assembly.

  11. REMOVE REAR DISC BRAKE PAD


    1. A01KTQO

      Remove the 2 rear disc brake pads from the rear disc brake cylinder mounting.

  12. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. A01KRRT

      Remove the 4 rear disc brake pad support plates from the rear disc brake cylinder mounting.

      Note

      Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be reinstalled to its original position.

  13. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A01KSF5

      Remove the 2 rear disc brake cylinder slide pins from the rear disc brake cylinder mounting.

    2. A01KSJRC02
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the rear disc brake cylinder slide bushing from the disc brake cylinder slide pin (for upper side).

      Note

      Do not damage the rear disc brake cylinder slide pin (for upper side).

  14. REMOVE REAR DISC BRAKE BUSHING DUST BOOT


    1. A01KTTU

      Remove the 2 rear disc brake bushing dust boots from the rear disc brake cylinder mounting.

  15. REMOVE REAR DISC BRAKE CYLINDER MOUNTING


    1. A01KS3Q

      Remove the 2 bolts and rear disc brake cylinder mounting.

  16. REMOVE REAR DISC


    1. A01KRLZC01
      *a Matchmark

      Put matchmarks on the rear disc and the rear axle hub and bearing assembly.

    2. Remove the rear disc.