FRONT BRAKE(for 16 inch Front Brake) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL FRONT DISC


    1. A013AASC01
      *a Matchmark

      Align the matchmarks of the front disc and front axle hub sub-assembly, and install the front disc.

      Note

      When replacing the front disc with a new one, select the installation position where the front disc has minimal runout.

  2. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING


    1. Install the front disc brake cylinder mounting to the steering knuckle with the 2 bolts.

      Torque:
      106.8 N*m  { 1089 kgf*cm, 79 ft.*lbf }

  3. INSTALL FRONT DISC BRAKE BUSHING DUST BOOT


    1. A0139CSC01
      A01399X Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new front disc brake bushing dust boots.

      Tech Tips

      Apply more than 0.3 g (0.01 oz.) of lithium soap base glycol grease to each front disc brake bushing dust boot.

    2. Install the 2 front disc brake bushing dust boots to the front disc brake cylinder mounting.

  4. INSTALL FRONT NO. 2 DISC BRAKE CYLINDER SLIDE PIN


    1. A01394ZC03
      A01399X Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the contact surface of the front No. 2 disc brake cylinder slide pin.

    2. Install a new front disc brake cylinder slide bushing to the front No. 2 disc brake cylinder slide pin.

    3. A013AN0C04
      A01399X Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the front No. 2 disc brake cylinder slide pin.

    4. Install the front No. 2 disc brake cylinder slide pin to the front disc brake cylinder mounting.

    5. Push the front No. 2 disc brake cylinder slide pin into the front disc brake bushing dust boot to engage the pin to the boot.

  5. INSTALL FRONT NO. 1 DISC BRAKE CYLINDER SLIDE PIN


    1. A013ATRC04
      A01399X Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the front No. 1 disc brake cylinder slide pin.

    2. Install the front No. 1 disc brake cylinder slide pin to the front disc brake cylinder mounting.

    3. Push the front No. 1 disc brake cylinder slide pin into the front disc brake bushing dust boot to engage the pin to the boot.

  6. INSTALL FRONT DISC BRAKE PAD SUPPORT PLATE


    1. Install the 4 front disc brake pad support plates to the front disc brake cylinder mounting.

      Note

      Be sure to install each front disc brake pad support plate in the correct position and direction.

  7. INSTALL FRONT ANTI-SQUEAL SHIM


    1. A0139UOC01
      *1 Front No. 1 Anti-squeal Shim
      *2 Front No. 2 Anti-squeal Shim
      *3 Pad Wear Indicator Plate

      Install the front No. 1 anti-squeal shim and front No. 2 anti-squeal shim to each front disc brake pad.

      Note

      Install the shims in the correct position and direction.

    2. Install the pad wear indicator plate to each front disc brake pad.

      Note

      Install each pad wear indicator plate in the correct position and direction.

  8. INSTALL FRONT DISC BRAKE PAD


    1. Install the 2 front disc brake pads to the front disc brake cylinder mounting.

      Note

      There should be no oil or grease on the friction surfaces of the front disc brake pads or the front disc.

  9. INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY


    1. A013AC6C01
      *a Hold
      *b Turn

      Hold the 2 front disc brake cylinder slide pins and install the front disc brake cylinder assembly to the front disc brake cylinder mounting with the 2 bolts.

      Torque:
      34.3 N*m  { 350 kgf*cm, 25 ft.*lbf }

  10. CONNECT FRONT FLEXIBLE HOSE


    1. Connect the front flexible hose to the front disc brake cylinder assembly with a new union bolt and a new gasket.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

      Note

      Install the front flexible hose lock securely into the lock hole in the front disc brake cylinder assembly.

  11. CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL


    1. Connect the cable to the negative (-) auxiliary battery terminal.

      for Hatchback: Click here

      for Wagon: Click here

    2. Perform the following procedure if air bleeding is not necessary.


      1. Connect the reservoir level switch connector.

      2. Clear the DTCs.

        Click here

  12. BLEED BRAKE LINE

    Click here

  13. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }