FRONT BRAKE(for 16 inch Front Brake) REASSEMBLY

PROCEDURE

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

   Tech Tips

   Fully tighten the front disc brake bleeder plug after bleeding the system.

2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

3. INSTALL PISTON SEAL

   
   

   1. 

      Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.

   2. Install the piston seal to the front disc brake cylinder.

      Note

      Securely install the piston seal into the groove of the front disc brake cylinder.

4. INSTALL FRONT DISC BRAKE PISTON

   
   
   1. 

      *1	Cylinder Boot
      *2	Front Disc Brake Piston
      	Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.

   2. Install the cylinder boot to the front disc brake piston.

      Note

      Securely install the cylinder boot into the groove of the front disc brake piston.

   3. Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston, and install it to the front disc brake cylinder.

      Note

      Do not forcibly install the front disc brake piston into the front disc brake cylinder.

5. INSTALL CYLINDER BOOT

   
   
   1. 

      *1	Set Ring
      *2	Cylinder Boot

      Install the cylinder boot to the disc brake cylinder assembly.

      Note

      Securely install the cylinder boot into the groove of the front disc brake cylinder and front disc brake piston.

   2. 

      *a	Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, install a new set ring.

      Note

      
      

      • Securely install the set ring into the outer groove of the cylinder boot.

      • Do not damage the cylinder boot.