BRAKE BOOSTER PUMP(for RHD) REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

  2. DISABLE BRAKE CONTROL

    Click here

  3. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Tech Tips

    Use the same procedure as for LHD.

    Click here

  4. REMOVE WATER GUARD PLATE LH

    Click here

  5. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL

    Click here

  6. REMOVE OUTER COWL TOP PANEL

    Click here

  7. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  8. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

    Click here

  9. REMOVE NO. 5 BRAKE ACTUATOR BRACKET

    Click here

  10. DISCONNECT BRAKE ACTUATOR HOSE


    1. A01KSX1

      Slide the clip and disconnect the brake actuator hose from the brake booster pump assembly.

  11. DISCONNECT FRONT NO. 1 BRAKE TUBE


    1. A01KTVJC01
      *1 No. 1 Brake Tube Clamp Bracket
      *2 No. 6 Brake Tube Clamp
      *3 Front No. 1 Brake Tube

      Remove the 2 bolts, No. 6 brake tube clamp and No. 1 brake tube clamp bracket.

    2. Using a union nut wrench, disconnect the front No. 1 brake tube from the brake booster pump assembly.

  12. REMOVE BRAKE BOOSTER PUMP ASSEMBLY WITH BRACKET


    1. A01KU3N

      Disconnect the 2 connectors and separate the clamp from the brake booster pump assembly.

    2. A01KR2A

      Disengage the clamp to separate the front No. 4 brake tube.

    3. A01KRCP

      Disengage the wire harness clamp and 2 fuel line clamps from the brake actuator bracket assembly.

      Note

      Do not kink or damage the fuel lines.

    4. A01KSH1

      Remove the 3 nuts and brake booster pump assembly with bracket.

      Note

      Do not damage the fuel lines, brake lines and wire harness.

  13. REMOVE BRAKE BOOSTER PUMP ASSEMBLY


    1. A01KSK9C01
      *1 Brake Actuator Case Collar
      *2 Brake Booster Pump Bushing
      *3 Brake Actuator Bracket Assembly
      *4 Brake Booster Pump Assembly
      *a Nut

      Remove the 2 nuts, 2 brake booster pump bushings, 2 brake actuator case collars and brake booster pump assembly from the brake actuator bracket assembly.