BRAKE BOOSTER(for RHD) REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

  2. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

  3. DISABLE BRAKE CONTROL

    Tech Tips

    Use the same procedure as for LHD.

    Click here

  4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Tech Tips

    Use the same procedure as for LHD.

    Click here

  5. REMOVE WATER GUARD PLATE LH


    1. A0139YH

      Disengage the clamp and remove the water guard plate LH.

  6. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL

    A013AR9

    1. Disengage the clamp and remove the No. 2 heater air duct splash shield seal.

  7. REMOVE OUTER COWL TOP PANEL


    1. A013AJKC01
      A013BBA Bolt
      A01397S Nut

      Remove the 11 bolts, nut and outer cowl top panel.

  8. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  9. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

    Click here

  10. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. Separate the No. 2 steering intermediate shaft assembly from the steering column assembly.

      Tech Tips

      Use the same procedure as for LHD.

      Click here

  11. REMOVE BRAKE PEDAL RETURN SPRING

    Click here

  12. REMOVE PUSH ROD PIN

    Click here

  13. SEPARATE BRAKE MASTER CYLINDER RESERVOIR WITH BRACKET


    1. A013AZK

      Disengage the clamp to separate the wire harness.

    2. Remove the 2 nuts and separate the brake master cylinder reservoir with bracket.

  14. DISCONNECT NO. 2 RESERVOIR HOSE


    1. A0139T4

      Slide the clip and disconnect the No. 2 reservoir hose from the brake booster with master cylinder assembly.

  15. DISCONNECT NO. 1 RESERVOIR HOSE


    1. A013ABK

      Slide the clip and disconnect the No. 1 reservoir hose from the brake booster with master cylinder assembly.

  16. DISCONNECT NO. 2 BRAKE ACTUATOR HOSE


    1. A013ART

      Slide the clip and disconnect the No. 2 brake actuator hose from the No. 1 brake actuator tube.

  17. REMOVE BRAKE MASTER CYLINDER RESERVOIR WITH BRACKET

  18. REMOVE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY


    1. A01393ZC01
      A013BBA Release the lock lever
      A01397S Disconnect the connector

      Disengage the clamp.

    2. Release the lock lever and disconnect the connector from the brake booster with master cylinder assembly.

      Note

      Be careful not to allow the brake fluid to enter the removed connector.

    3. A0139X5

      Remove the bolt and wire harness clamp bracket.

    4. A013A2DC01
      *a To Front Wheel Cylinder LH
      *b To Rear Wheel Cylinder RH
      *c To Brake Booster Pump Assembly
      *d To Rear Wheel Cylinder LH
      *e To Front Wheel Cylinder RH

      Using a union nut wrench, disconnect the 5 brake lines from the brake booster with master cylinder assembly.

    5. A013AZG

      Using a union nut wrench, disconnect the brake line from the front flexible hose RH.

    6. A013AF1

      Disengage the grommet and separate the brake line.

    7. A013B1UC02
      *1 Connector Portion
      *2 Union
      *3 Push Rod Clevis
      *4 Boot
      *5 Front No. 2 Brake Tube

      Remove the 4 nuts and brake booster with master cylinder assembly.

      Note


      • Do not kink or damage the brake lines.

      • Do not carry the brake booster with master cylinder assembly by the portion shown in bold in the illustration.

  19. REMOVE BRAKE BOOSTER GASKET