LIGHTING SYSTEM Headlight Solenoid Circuit

DESCRIPTION

When the main body ECU (multiplex network body ECU) receives a high beam turn on signal, the main body ECU (multiplex network body ECU) activates the bi-function by controlling the DIMMER relay. The bi-function increases the upper illumination area of the low beam by moving a shade using a solenoid built into the headlight assembly.

WIRING DIAGRAM

A01KR2TE04

CAUTION / NOTICE / HINT

Note


  • Inspect the fuses for circuits related to this system before performing the following procedure.

  • Check the operation of the low beam headlights. If the low beam headlights do not operate normally, refer to Problem Symptoms Table.

    Click here

PROCEDURE


  1. PERFORM ACTIVE TEST USING GTS


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Body Electrical / Main Body / Active Test.

    5. Perform the Active Test according to the display on the GTS.


      Body Electrical > Main Body > Active Test
      Tester Display Measurement Item Control Range Diagnostic Note
      Head Light Hi High beam headlights ON/OFF -

      Body Electrical > Main Body > Active Test
      Tester Display
      Head Light Hi
      OK
      The high beam headlights illuminate.
      Result
      Proceed to
      OK
      NG

    OK

    PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE Click here

    NG

  2. INSPECT DIMMER RELAY


    1. Remove the DIMMER relay from the engine room relay block and junction block assembly.

    2. A01KT6CN09

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      3 - 5 Voltage not applied between terminals 1 and 2 10 kΩ or higher
      3 - 5 Voltage applied between terminals 1 and 2 Below 1 Ω
      Result
      Proceed to
      OK
      NG

    NG

    REPLACE DIMMER RELAY

    OK

  3. CHECK HARNESS AND CONNECTOR (H-LP RELAY - DIMMER RELAY)


    1. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      Relay terminal 2 - Body ground Power switch off, headlights (low beam) on 11 to 14 V
      Relay terminal 5 - Body ground Power switch off, headlights (low beam) on 11 to 14 V
      Result
      Proceed to
      OK
      NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  4. CHECK HARNESS AND CONNECTOR (DIMMER RELAY - HEADLIGHT ASSEMBLY LH AND HEADLIGHT ASSEMBLY RH)


    1. Disconnect the A70 headlight assembly LH connector.

    2. Disconnect the A73 headlight assembly RH connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      Relay terminal 3 - A70-3 (SOL) Always Below 1 Ω
      Relay terminal 3 - A73-3 (SOL) Always Below 1 Ω
      Relay terminal 3 - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  5. CHECK HARNESS AND CONNECTOR (DIMMER RELAY - INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY)


    1. Disconnect the 3A instrument panel junction block assembly connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      Relay terminal 1 - 3A-54 Always Below 1 Ω
      Relay terminal 1 - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  6. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY


    1. Remove the instrument panel junction block assembly.

      for LHD: Click here

      for RHD: Click here

    2. Remove the main body ECU (multiplex network body ECU) from the instrument panel junction block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      A01KRSKC02
      *a

      Component without harness connected

      (Instrument Panel Junction Block Assembly)

      		 - -
      Standard Resistance
      Tester Connection Condition Specified Condition
      3A-54 - MB-22 (DIM) Always Below 1 Ω
      Result
      Proceed to
      OK
      NG

    OK

    REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) for LHD: Click here
    REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) for RHD: Click here

    NG

    REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY for LHD: Click here
    REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY for RHD: Click here