BACK DOOR(for Wagon) ADJUSTMENT

CAUTION / NOTICE / HINT

A01KSAWC02
*a Centering Bolt
*b Standard Bolt

Tech Tips


  • Centering bolts are used to mount the door hinge to the vehicle body and door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts (with washers) when making adjustments.

  • Specified torque for standard bolts is shown in the standard bolt chart.

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PROCEDURE


  1. INSPECT BACK DOOR


    1. Check that the clearance measurements of areas "a" through "h" are within each standard range.

      A01KSUAN01
      Standard Clearance
      Area Measurement Area Measurement
      a 5.5 to 8.5 mm (0.217 to 0.335 in.) b -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
      c 5.5 to 8.5 mm (0.217 to 0.335 in.) d -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
      e 3.85 to 6.85 mm (0.152 to 0.270 in.) f 3.5 to 7.5 mm (0.138 to 0.295 in.)
      g 4.35 to 7.35 mm (0.171 to 0.289 in.) h 4.35 to 7.35 mm (0.171 to 0.289 in.)

  2. REMOVE DECK BOARD SUB-ASSEMBLY (w/ Deck Board)

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  3. REMOVE DECK BOARD ASSEMBLY (w/ Deck Board)

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  4. REMOVE FRONT DECK FLOOR BOX (w/ Deck Board)

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  5. REMOVE REAR FLOOR MAT ASSEMBLY

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  6. REMOVE REAR DECK TRIM COVER

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  7. ADJUST BACK DOOR


    1. A01KSI1

      Before adjusting the upper end of the back door up and down or left and right, loosen the bolts.

    2. Tighten the body side hinge after adjustment.

      Torque:
      19.5 N*m  { 199 kgf*cm, 14 ft.*lbf }
    3. A01KR2E

      Using a T40 "TORX" socket wrench, slightly loosen the striker mounting screws.

    4. Using a brass bar and a hammer, hit the striker to adjust its position.

    5. Using a T40 "TORX" socket wrench, tighten the striker mounting screws after adjustment.

      Torque:
      11.5 N*m  { 117 kgf*cm, 8 ft.*lbf }

  8. INSTALL REAR DECK TRIM COVER

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  9. INSTALL REAR FLOOR MAT ASSEMBLY

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  10. INSTALL FRONT DECK FLOOR BOX (w/ Deck Board)

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  11. INSTALL DECK BOARD ASSEMBLY (w/ Deck Board)

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  12. INSTALL DECK BOARD SUB-ASSEMBLY (w/ Deck Board)

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