REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for both the RH and LH sides.

  • The procedure described below is for the LH side.

PROCEDURE


  1. PRECAUTION (w/ Power Window)

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative(-) auxiliary battery terminal notices before proceeding with work.

    Click here

  2. REMOVE BATTERY BOX COVER (w/ Power Window)

    for Hatchback: Click here

    for Wagon: Click here

  3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL (w/ Power Window)

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  4. REMOVE REAR ARMREST ASSEMBLY (w/o Power Window)


    1. A01G3N7

      Using a moulding remover, disengage the 2 clips, 5 claws and 4 guides and remove the rear armrest assembly.

  5. REMOVE REAR ARMREST ASSEMBLY (w/ Power Window)


    1. A01G2JJ

      Using a moulding remover, disengage the 2 clips and 6 claws, and remove the rear armrest assembly.

  6. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)


    1. A01G3WYC01
      *a Protective Tape
      A01G3OB Protective Tape

      Apply protective tape to the area shown in the illustration.

    2. Insert a clip remover between the rear door regulator inside handle plate and front door trim board sub-assembly.

    3. Turn the rear door window regulator handle assembly with the clip remover inserted, as shown in the illustration.

    4. Remove the rear door window regulator handle assembly and rear door window regulator handle shaft snap ring.

    5. A01G3H7

      Remove the rear door regulator inside handle plate.

  7. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL (w/ Power Window)


    1. A01G2ZL

      Using a moulding remover, disengage the 4 claws and 3 guides as shown in the illustration.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  8. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A01G2VCC01
      A01G3OB Protective Tape

      Put protective tape around the rear door panel.

    2. A01G2UBC01
      *a Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, disengage the claw and open the cover.

    3. A01G2T5

      Remove the 2 screws.

    4. A01G3RO

      Disengage the 8 clips and remove the rear door trim board sub-assembly as shown in the illustration.

    5. A01G30Q

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly.

  9. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A01G36H

      Disengage the 4 guides, and remove the rear door inside handle sub-assembly.

  10. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. A01G3OR

      Disengage the 6 claws as shown in the illustration and remove the rear door inner glass weatherstrip.

  11. REMOVE REAR DOOR SPEAKER COVER (w/o Rear Speaker)


    1. A01G3PN

      Remove the rear door speaker cover.

      Note

      Remove any remaining butyl tape from the door.

  12. REMOVE REAR SPEAKER ASSEMBLY (w/ Rear Speaker)

    Click here

  13. REMOVE REAR DOOR SERVICE HOLE COVER


    1. A01G32Z

      Remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  14. REMOVE REAR DOOR CHECK ASSEMBLY


    1. A01G3GX

      Remove the 3 bolts and rear door check assembly.

  15. REMOVE REAR DOOR WEATHERSTRIP


    1. A01G36K

      Using a clip remover, disengage the 17 clips and remove the rear door weatherstrip.

  16. DISCONNECT REAR DOOR GLASS RUN


    1. A01G3ZS

      Disconnect the rear door glass run.

  17. REMOVE REAR DOOR REAR WINDOW GUIDE WITH REAR DOOR REAR GUIDE SEAL


    1. A01G2OM

      Remove the 2 bolts and 2 screws, and rear door rear window guide with rear door rear guide seal.

    2. A01G3MQ

      Disconnect the rear door glass run and remove the rear door rear window guide with rear door rear guide seal.

  18. REMOVE REAR DOOR REAR WINDOW GUIDE SUB-ASSEMBLY


    1. A01G3J7

      Remove the screw and rear door rear window guide sub-assembly.

  19. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. A01G2R4

      Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

  20. REMOVE REAR DOOR GLASS RUN


    1. A01G3VC

      Remove the rear door glass run.

  21. REMOVE REAR DOOR FRAME GARNISH


    1. A01G3M2

      Disengage the clip and remove the rear door frame garnish.

      Tech Tips

      This rear door frame garnish needs to be replaced with a new one because the clip will break when removing it.

  22. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY (w/o Power Window)


    1. A01G40H

      Remove the 3 bolts and rear door window regulator assembly.

      Note

      Do not drop or damage the window regulator when removing the bolts.

  23. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY (w/ Power Window)


    1. A01G3G9C01
      *a Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.

    3. Remove the 3 bolts.

    4. Remove the rear door window regulator assembly.

    5. Remove the temporary bolt from the rear door window regulator assembly.

  24. REMOVE REAR DOOR LOCK ASSEMBLY


    1. A01G3DTC01
      *a Release Plate

      Disconnect the connector.

    2. Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

    4. When reusing the rear door lock assembly:


      1. A01G2SD

        Remove the door lock wiring harness seal from the rear door lock assembly.

  25. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Double Locking System)


    1. A01G3X3

      Using a screwdriver, disengage the claw.

    2. A01G3A9

      Remove the rear door lock remote control cable assembly.

  26. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Double Locking System)


    1. A01G2OV

      Using a screwdriver, disengage the claw.

    2. A01G415

      Remove the rear door lock remote control cable assembly.

  27. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Double Locking System)


    1. A01G33I

      Using a screwdriver, disengage the 3 claws.

    2. A01G3IB

      Remove the rear door inside locking cable assembly.

  28. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Double Locking System)


    1. A01G3L4

      using a screwdriver, disengage the 3 claws.

    2. A01G341

      Remove the rear door inside locking cable assembly.

  29. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. A01G2RV

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw and remove the rear door outside handle cover.

  30. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A01G390

      Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

      Note

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

    2. A01G313

      Remove the rear door outside handle assembly as shown in the illustration.

  31. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A01G2JT

      Disengage the 3 claws and remove the rear door front outside handle pad.

  32. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A01G3K7

      Disengage the 2 claws and remove the rear door rear outside handle pad.

  33. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A01G2SEC01
      *A Inside
      *B Outside

      Using a T30 "TORX" socket wrench, remove the screw.

    2. Slide the rear door outside handle frame sub-assembly to disengage the claw of the rear door outside handle frame sub-assembly, and then remove it.

  34. REMOVE DOOR WINDOW FRAME MOULDING CLIP


    1. A01G30H

      Disengage the 2 claws and remove the door window frame moulding clip.

  35. REMOVE REAR DOOR PANEL CUSHION


    1. A01G3EN

      Disengage the claw and remove the rear door panel cushion.

  36. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

    Click here

  37. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Click here

  38. REMOVE NO. 2 BLACK OUT TAPE (w/ Black Out Tape)

    Click here