FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for both the RH and LH sides.

  • The procedure described below is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative(-) auxiliary battery terminal notices before proceeding with work.

    Click here

  2. REMOVE BATTERY BOX COVER

    for Hatchback: Click here

    for Wagon: Click here

  3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  4. REMOVE DOOR ASSIST GRIP ASSEMBLY


    1. A01KTOD

      Using a moulding remover, disengage the 11 claws, guide and remove the door assist grip assembly.

  5. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. A01KSEL

      Using a moulding remover, disengage the clip, 5 claws and 3 guides as shown in the illustration.

    2. Disconnect the connector and remove the power window regulator master switch assembly with front door armrest base panel.

  6. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. A01KRUY

      Using a moulding remover, disengage the clip, 5 claws and 3 guides as shown in the illustration.

    2. Disconnect the connector and remove the power window regulator switch assembly with front door armrest base panel.

  7. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. w/o Front No. 2 Speaker:


      1. A01KSPF

        Disengage the clip and 2 guides and remove the front door lower frame bracket garnish.

    2. w/ Front No. 2 Speaker:


      1. A01KSPF

        Disengage the clip and 2 guides.

      2. Disconnect the connector and remove the front door lower frame bracket garnish.

  8. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY (w/ Front No. 2 Speaker)

    Click here

  9. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. A01KU3LC01
      *a Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, disengage the claw and open the cover.

    2. A01KTR4C01
      A01KSBW Protective Tape

      Put protective tape around the front door panel.

    3. A01KSHF

      Remove the 3 screws.

    4. A01KT3H

      Disengage the 8 clips and remove the front door trim board sub-assembly as shown in the illustration.

    5. A01KSFR

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly.

  10. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A01KSC2

      Disengage the 4 guides, and remove the front door inside handle sub-assembly.

  11. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP


    1. A01KS7Z

      Disengage the 8 claws as shown in the illustration and remove the front door inner glass weatherstrip.

  12. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER

    Click here

  13. REMOVE FRONT SPEAKER COVER (w/o Front Speaker)


    1. A01KRHE

      Remove the front speaker cover.

      Note

      Remove any remaining butyl tape from the door.

  14. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY (w/ Front No.1 Speaker)

    Click here

  15. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. A01KRD4

      Remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  16. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) auxiliary battery terminal.

    2. for Driver Side:


      1. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. for Front Passenger Side:


      1. Connect the power window regulator switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the cable from the negative (-) auxiliary battery terminal.

    5. for Driver Side:


      1. Disconnect the power window regulator master switch assembly.

    6. for Front Passenger Side:


      1. Disconnect the power window regulator switch assembly.

    7. A01KTCX

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the front door glass sub-assembly to fall.

    8. A01KRWSN01

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the front door glass sub-assembly.

  17. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY


    1. A01KTPLC01
      *a Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

    3. Remove the 5 bolts.

    4. Remove the front door window regulator assembly.

    5. Remove the temporary bolt from the front door window regulator assembly.

  18. REMOVE FRONT DOOR GLASS RUN


    1. A01KTGZ

      Remove the front door glass run.

  19. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. A01KS50

      Remove the bolt.

    2. Disengage the guide and remove the front door rear lower frame sub-assembly.

  20. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. A01KU5N

      Remove the hole plug.

    2. A01KSWS

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  21. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)


    1. A01KRH3

      Using a screwdriver, disengage the claw and 2 guides, and remove the front door outside handle cover as shown in the illustration.

  22. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. A01KRUQ

      Remove the hole plug.

    2. A01KTUG

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  23. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. w/ Smart Entry Function:


      1. A01KTFI

        Disengage the 2 claws.

      2. Using a screwdriver, disconnect the connector.

    2. A01KRD5

      Remove the front door outside handle assembly as shown in the illustration.

  24. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. A01KSYQ

      Disengage the 3 claws and remove the front door front outside handle pad.

  25. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. A01KRDQ

      Disengage the 2 claws and remove the front door rear outside handle pad.

  26. REMOVE FRONT DOOR LOCK ASSEMBLY


    1. A01KRDGC01
      *1 Front Door Lock Open Rod

      Disconnect the connector.

    2. Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Slide the front door lock assembly downward, and remove the front door lock assembly and cables as a unit.

    4. When reusing the front door lock assembly:


      1. A01KR83

        Remove the door lock wiring harness seal from the front door lock assembly.

  27. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. A01KT42

      Remove the front door lock remote control cable assembly.

  28. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. A01KS8M

      Using a screwdriver, disengage the 3 claws.

    2. A01KTA1

      Remove the front door inside locking cable assembly.

  29. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. w/ Smart Entry Function:


      1. A01KRTG

        Disengage the 3 clamps.

    2. A01KRYQC01
      *A Inside
      *B Outside

      Using a T30 "TORX" socket wrench, remove the screw.

    3. Slide the front door outside handle frame sub-assembly to disengage the claw of the front door outside handle frame sub-assembly, and then remove it.

  30. REMOVE FRONT DOOR LOCK OPEN ROD


    1. A01KTHAE01

      Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  31. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. A01KRJA

      Remove the 3 bolts and front door check assembly.

  32. REMOVE FRONT DOOR WEATHERSTRIP


    1. A01KSQ5

      Using a clip remover, disengage the 16 clips and remove the front door weatherstrip.

  33. REMOVE DOOR FRAME GARNISH


    1. A01KT9Z

      Disengage the clip and remove the door frame garnish.

      Tech Tips

      This garnish needs to be replaced with a new one because the clip will break when removing it.

  34. REMOVE DOOR WINDOW FRAME MOULDING CLIP


    1. A01KTP7

      Disengage the 2 claws and remove the door window frame moulding clip.

  35. REMOVE FRONT DOOR DUST PROOF SEAL


    1. for 2-piece Type:


      1. A01KRDD

        Disengage the 4 claws to remove the 2 front door dust proof seals.

    2. for 3-piece Type:


      1. A01KSIC

        Disengage the 6 claws to remove the 3 front door dust proof seals.

  36. REMOVE FRONT DOOR PANEL CUSHION


    1. A01KTFH

      Disengage the 2 claws and remove the 2 front door panel cushions.

  37. REMOVE FRONT DOOR LOWER FRAME GARNISH PAD


    1. A01KT41C01
      *a Double-sided Tape

      Remove the front door lower frame garnish pad.

  38. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

    Click here

  39. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

    Click here

  40. REMOVE NO. 1 BLACK OUT TAPE (w/ Black Out Tape)

    Click here