ROOF WINDOW FIX GLASS(for Wagon) INSTALLATION

PROCEDURE


  1. INSTALL FRONT MOON ROOF MOULDING


    1. Using a brush or sponge, coat the application area of a new front moon roof moulding with primer G.

      A01G3C1C01
      A01G3OB Primer G - -

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the new front moon roof moulding to the roof window glass as shown in the illustration.

      A01G3O9C01
      *A Back Side - -

  2. INSTALL REAR MOON ROOF MOULDING


    1. Using a brush or sponge, coat the application area of a new rear moon roof moulding with primer G.

      A01G2LFC01
      A01G3OB Primer G - -

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the new rear moon roof moulding to the roof window glass as shown in the illustration.

      A01G381C01
      *A Back Side - -

  3. INSTALL SLIDING ROOF HOUSING DAM


    1. Using a brush or sponge, coat the application area of 2 new sliding roof housing dams with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the 2 new sliding roof housing dams onto the roof window glass as shown in the illustration.

      A01G3CZC01
      *A Back Side - -
      Standard Dimension
      Area Dimension
      a 2.0 mm (0.0787 in.)

  4. INSTALL NO. 1 ROOF WINDOW DAM


    1. Using a brush or sponge, coat the application area of 2 new No. 1 roof window dams with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the 2 new No. 1 roof window dams onto the roof window glass as shown in the illustration.

      A01G3ANC01
      *A Back Side - -
      Standard Dimension
      Area Dimension
      a 11.9 mm (0.469 in.)

  5. INSTALL NO. 2 ROOF WINDOW DAM


    1. Using a brush or sponge, coat the application area of 2 new No. 2 roof window dams with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the 2 new No. 2 roof window dams onto the roof window glass as shown in the illustration.

      A01G3EEC01
      *A Back Side - -
      Standard Dimension
      Area Dimension
      a 2.0 mm (0.0787 in.)

  6. INSTALL NO. 3 ROOF WINDOW DAM


    1. Using a brush or sponge, coat the application area of 2 new No. 3 roof window dams with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the 2 new No. 3 roof window dams onto the roof window glass as shown in the illustration.

      A01G3ONC01
      *A Back Side - -
      Standard Dimension
      Area Dimension
      a 12.8 mm (0.504 in.)

  7. INSTALL WINDSHIELD HEADER PROTECTOR


    1. Using a brush or sponge, coat the application area of 2 new windshield header protectors with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A01G30TC01
      *A Back Side
      A01G3OB Windshield Header Protector

      Install the 2 new windshield header protectors onto the roof window glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 2.0 mm (0.0787 in.)

  8. INSTALL NO. 1 ROOF WINDOW GLASS SUB-ASSEMBLY


    1. A01G2K2C01
      *a Matchmark

      Position the No. 1 roof window glass sub-assembly.


      1. Using suction cups, place the No. 1 roof window glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the No. 1 roof window glass sub-assembly rim is perfectly even.

      3. Align the matchmarks on the No. 1 roof window glass sub-assembly and vehicle body.

        Note

        Check that the roof window clips are engaged to the vehicle body correctly.

      4. Remove the No. 1 roof window glass sub-assembly.

    2. Using a brush, coat the installation surface on the vehicle body with primer M.

      Note


      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the adhesive application area with primer G.

      A01G30JC01
      *A Back Side - -
      *a Adhesive positioning ceramic notch *b Adhesive positioning center line
      A01G3OB Primer G - -
      Standard Dimension
      Area Dimension
      a 11.0 mm (0.433 in.) or more
      b 11.0 mm (0.433 in.) or more
      c 11.0 mm (0.433 in.) or more
      d 11.0 mm (0.433 in.) or more
      e 19.0 mm (0.748 in.) or more
      f 11.0 mm (0.433 in.) or more

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    4. Apply adhesive to the No. 1 roof window glass sub-assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01G3PMC28
        *a Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the No. 1 roof window glass sub-assembly as shown in the illustration.

        A01G3RIC01
        *A Back Side - -
        *a Adhesive positioning ceramic notch *b Adhesive positioning center line
        A01G3OB Adhesive - -

    5. Install the No. 1 roof window glass sub-assembly.


      1. A01G2K2C01
        *a Matchmark

        Using suction cups, position the No. 1 roof window glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the roof window clips are engaged to the vehicle body correctly.

        • Check the clearance between the vehicle body and No. 1 roof window glass sub-assembly.

      2. Lightly press the front surface of the No. 1 roof window glass sub-assembly to ensure that the No. 1 roof window glass sub-assembly is securely fit to the vehicle body.

        Tech Tips

        Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the No. 1 roof window glass sub-assembly using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 7 hours
        20°C (68°F) 12 hours
        5°C (41°F) 52 hours

  9. INSTALL ROOF RACK ASSEMBLY LH

    Click here

  10. INSTALL ROOF RACK ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  11. INSTALL SLIDING ROOF HOUSING ASSEMBLY

    Click here