RADIATOR INSTALLATION

PROCEDURE


  1. INSTALL RADIATOR DRAIN COCK PLUG


    1. Install the O-ring to the radiator drain cock plug.

      Note

      Replace the O-ring if it is damaged.

    2. Install the radiator drain cock plug.

  2. INSTALL RADIATOR ASSEMBLY


    1. Install the fan shroud to the radiator assembly with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Install the No. 1 radiator hose and slide the clip to secure it.

    3. Install the 2 lower radiator supports.

    4. Install the radiator assembly with the fan shroud.

      Note

      Do not apply excessive force to the condenser assembly or pipe when installing the radiator assembly.

    5. A01KSAEC01
      *a Guide

      Engage the 2 guides to connect the condenser assembly as shown in the illustration.

      Note

      Do not damage the condenser assembly or radiator assembly when connecting the condenser assembly.

    6. Connect the 2 clamps and wire harness.

    7. Connect the cooling fan motor connector and No. 2 cooling fan motor connector.

  3. INSTALL NO. 2 FAN SHROUD


    1. Engage the 2 claws and 2 guides and install the No. 2 fan shroud to the radiator assembly.

    2. Install the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    3. Install the 2 radiator support cushions to the No. 2 fan shroud.

  4. CONNECT NO. 5 INVERTER COOLING HOSE


    1. Connect the 3 clamps and No. 5 inverter cooling hose to the fan shroud.

  5. CONNECT NO. 3 WATER BY-PASS HOSE


    1. Connect the No. 3 water by-pass hose and slide the clip to secure it.

    2. Connect the 4 clamps.

  6. CONNECT WATER BY-PASS HOSE


    1. Connect the water by-pass hose and slide the clip to secure it.

  7. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. A01KSKZN01

      Install the upper radiator support sub-assembly with the 5 bolts.

      Torque:
      Bolt A
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }
      Bolt B
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Connect the wire harness with the 2 clamps. (w/ Engine Hood Courtesy Switch)

    3. Connect the engine hood courtesy switch connector. (w/ Engine Hood Courtesy Switch)

    4. Connect the hood lock control cable assembly to the upper radiator support sub-assembly with the 2 clamps.

    5. Connect the hood lock control cable assembly to the hood lock control lever sub-assembly.

  8. INSTALL RADIATOR SUPPORT RH


    1. Install the radiator support cushion to the radiator support RH.

    2. Install the radiator support RH with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    3. Connect the clamp and No. 2 water by-pass hose to the hood support rod bracket.

  9. INSTALL RADIATOR SUPPORT LH


    1. Install the radiator support cushion to the radiator support LH.

    2. Install the radiator support LH with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  10. CONNECT NO. 2 RADIATOR HOSE


    1. Connect the No. 2 radiator hose and slide the clip to secure it.

  11. CONNECT NO. 1 RADIATOR HOSE


    1. Connect the No. 1 radiator hose and slide the clip to secure it.

  12. INSTALL NO. 1 INVERTER BRACKET

    Click here

  13. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  14. INSTALL INLET AIR CLEANER ASSEMBLY

    Click here

  15. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  16. INSTALL THERMISTOR ASSEMBLY

    Click here

  17. INSTALL HEADLIGHT ASSEMBLY LH

    Click here

  18. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  19. ADD ENGINE COOLANT (for Engine)

    Click here

  20. INSPECT FOR COOLANT LEAK (for Engine)

    Click here

  21. INSTALL NO. 1 ENGINE UNDER COVER