RADIATOR REMOVAL

PROCEDURE


  1. REMOVE HEADLIGHT ASSEMBLY LH

    Click here

  2. REMOVE HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  3. REMOVE THERMISTOR ASSEMBLY

    Click here

  4. REMOVE NO. 1 ENGINE UNDER COVER

  5. DRAIN ENGINE COOLANT (for Engine)

    Click here

  6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  7. REMOVE INLET AIR CLEANER ASSEMBLY

    Click here

  8. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  9. REMOVE NO. 1 INVERTER BRACKET

    Click here

  10. DISCONNECT NO. 1 RADIATOR HOSE


    1. A01KTYJ

      Slide the clip and disconnect the No. 1 radiator hose.

  11. DISCONNECT NO. 2 RADIATOR HOSE


    1. A01KSCV

      Slide the clip and disconnect the No. 2 radiator hose.

  12. REMOVE RADIATOR SUPPORT LH


    1. A01KTTN

      Remove the bolt and radiator support LH.

    2. Remove the radiator support cushion from the radiator support LH.

  13. REMOVE RADIATOR SUPPORT RH


    1. A01KSWM

      Disconnect the clamp and No. 2 water by-pass hose from the hood support rod bracket.

    2. Remove the bolt and radiator support RH.

    3. Remove the radiator support cushion from the radiator support RH.

  14. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. A01KTCMC01
      *A for LHD
      *B for RHD

      Disconnect the hood lock control cable assembly from the hood lock control lever sub-assembly.

    2. A01KTNVC01
      *A for LHD
      *B for RHD

      Disconnect the 2 clamps and hood lock control cable assembly from the upper radiator support sub-assembly.

    3. A01KU57

      Disconnect the engine hood courtesy switch connector. (w/ Engine Hood Courtesy Switch)

    4. A01KSNQ

      Disconnect the 2 clamps and wire harness. (w/ Engine Hood Courtesy Switch)

    5. A01KS4H

      Remove the 5 bolts and upper radiator support sub-assembly.

  15. DISCONNECT WATER BY-PASS HOSE


    1. A01KRL2

      Slide the clip and disconnect the water by-pass hose.

  16. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. A01KSTR

      Disconnect the 4 clamps.

    2. Slide the clip and disconnect the No. 3 water by-pass hose.

  17. DISCONNECT NO. 5 INVERTER COOLING HOSE


    1. A01KT6D

      Disconnect the 3 clamps and No. 5 inverter cooling hose from the fan shroud.

  18. REMOVE NO. 2 FAN SHROUD


    1. A01KTFYC01
      *a Guide

      Remove the 2 bolts.

    2. Disengage the 2 claws and 2 guides and remove the No. 2 fan shroud from the radiator assembly.

    3. Remove the 2 radiator support cushions from the No. 2 fan shroud.

  19. REMOVE RADIATOR ASSEMBLY


    1. A01KSIS

      Disconnect the cooling fan motor connector and No. 2 cooling fan motor connector.

    2. Disconnect the 2 clamps and wire harness.

    3. A01KSXFC01
      *a Guide

      Disengage the 2 guides and disconnect the condenser assembly from the fan shroud as shown in the illustration.

      Note

      Do not damage the condenser assembly or radiator assembly when disconnecting the condenser assembly.

    4. A01KTU5

      Remove the radiator assembly with the fan shroud.

      Note

      Do not apply excessive force to the condenser assembly or pipe when removing the radiator assembly.

    5. Remove the 2 lower radiator supports.

    6. A01KRUP

      Slide the clip and remove the No. 1 radiator hose.

    7. A01KT0T

      Remove the 2 bolts and fan shroud from the radiator assembly.

  20. INSTALL RADIATOR DRAIN COCK PLUG


    1. Remove the radiator drain cock plug.

    2. Remove the O-ring from the radiator drain cock plug.