THERMOSTAT REMOVAL

PROCEDURE


  1. DRAIN ENGINE COOLANT (for Engine)

    Click here

  2. REMOVE INLET AIR CLEANER ASSEMBLY

    Click here

  3. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Remove the engine oil level dipstick.

    2. A01SF9I

      Disconnect the wire harness clamp, and then remove the 2 bolts and engine oil level dipstick guide.

    3. Remove the O-ring from the engine oil level dipstick guide.

  4. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY


    1. A01SFE6C04
      *1 No. 2 Radiator Hose
      *2 No. 3 Water By-pass Hose

      Slide the 2 clips and disconnect the No. 2 radiator hose and No. 3 water by-pass hose.

      Note


      • Do not apply force to the water inlet with thermostat sub-assembly when disconnecting the No. 3 water by-pass hose.

      • Do not damage the water inlet with thermostat sub-assembly.

      Tech Tips

      When disconnecting the No. 3 water by-pass hose, slide the clip, rotate the hose and pull it straight off the pipe.

    2. Type A:


      1. A01SFHY

        Remove the 2 nuts, bolt and water inlet with thermostat sub-assembly.

      2. A01SFGE

        Remove the gasket from the water inlet with thermostat sub-assembly.

    3. Type B:


      1. A01SFAX

        Remove the 3 bolts and water inlet with thermostat sub-assembly.

      2. A01SFGE

        Remove the gasket from the water inlet with thermostat sub-assembly.