EGR COOLER REMOVAL

PROCEDURE


  1. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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  2. REMOVE WATER GUARD PLATE LH (for LHD)

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  3. REMOVE WATER GUARD PLATE LH (for RHD)

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  4. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)

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  5. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)

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  6. REMOVE OUTER COWL TOP PANEL (for LHD)

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  7. REMOVE OUTER COWL TOP PANEL (for RHD)

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  8. DRAIN ENGINE COOLANT (for Engine)

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  9. REMOVE NO. 2 CYLINDER HEAD COVER

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  10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

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  11. REMOVE INLET AIR CLEANER ASSEMBLY

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  12. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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  13. REMOVE EGR PIPE ASSEMBLY

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  14. REMOVE EGR COOLER SUB-ASSEMBLY


    1. A01KTVM

      Disconnect the connector and wire harness clamp.

    2. Slide the 4 clips and disconnect the 4 water hoses.

    3. A01KRGOC03
      *1 Stud Bolt and Nut

      Remove the 4 nuts and bolt.

    4. Using an E8 "TORX" socket wrench, remove the 4 stud bolts and EGR valve with cooler assembly.

      Tech Tips

      If a stud bolt is deformed or the threads are damaged, replace it.

    5. Remove the EGR cooler gasket.

    6. A01KSQE

      Remove the 2 nuts, EGR cooler sub-assembly and EGR valve gasket.