FUEL INJECTOR INSTALLATION

PROCEDURE


  1. INSTALL FUEL INJECTOR ASSEMBLY


    1. A00YQ0FC06
      *1 O-ring
      *2 Injector Vibration Insulator

      Apply a light coat of gasoline or spindle oil to new injector vibration insulators and O-rings, and then install one onto each fuel injector assembly.

    2. Apply a light coat of gasoline or spindle oil to the contact surfaces of the O-ring on each fuel injector assembly.

    3. A00YP55

      While turning the fuel injector assembly left and right, install it to the fuel delivery pipe sub-assembly.

      Note


      • Do not damage the fuel injector assembly or O-ring.

      • Do not twist the O-ring.

      • After installing each fuel injector assembly, check that it turns smoothly. If not, replace the O-ring with a new one.

  2. INSTALL NO. 1 DELIVERY PIPE SPACER


    1. A00YOUKC02
      *a Fuel Delivery Pipe Sub-assembly Side
      *b Cylinder Head Side

      Install the 2 No. 1 delivery pipe spacers to the cylinder head.

      Note

      Install the No. 1 delivery pipe spacers in the correct direction.

  3. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. Install the fuel delivery pipe sub-assembly with the 4 fuel injector assemblies and install the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note


      • Do not drop the fuel injector assemblies when installing the fuel delivery pipe sub-assembly.

      • After installing the fuel delivery pipe sub-assembly, check that the fuel injector assemblies turn smoothly.

    2. Install the bolt to secure the fuel delivery pipe sub-assembly.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  4. CONNECT FUEL TUBE SUB-ASSEMBLY


    1. A00YOEBC02
      *a Fuel Pipe
      *b Fuel Tube Connector
      *c Nylon Tube
      *d O-ring
      *e Retainer
      A00YN9X Push

      Push the fuel tube connector onto the fuel pipe until the fuel tube connector makes a "click" sound.

      Note


      • Before connecting the fuel tube connector and fuel pipe, check that there is no damage or foreign matter on the connecting part of the fuel pipe.

      • After connecting the fuel tube connector and fuel pipe, check that they are securely connected by pulling on them.

    2. Engage the claw to install the No. 1 fuel pipe clamp.

  5. CONNECT ENGINE WIRE


    1. Install the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Connect the 4 fuel injector connectors.

    3. Connect the 4 connectors.

    4. Engage the 2 clamps to connect the wire harness.

  6. INSTALL EGR WITH COOLER PIPE SUB-ASSEMBLY

    Click here

  7. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  8. INSPECT FOR FUEL LEAK

    Click here

  9. INSTALL BATTERY BOX COVER

    Click here