CYLINDER HEAD GASKET REMOVAL

PROCEDURE


  1. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY

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  2. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

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  3. REMOVE NO. 1 DELIVERY PIPE SPACER

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  4. REMOVE FUEL INJECTOR ASSEMBLY

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  5. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

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  6. REMOVE MANIFOLD STAY

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  7. REMOVE EXHAUST MANIFOLD

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  8. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

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  9. REMOVE VALVE LASH ADJUSTER ASSEMBLY

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  10. REMOVE VALVE STEM CAP

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  11. REMOVE CYLINDER HEAD SUB-ASSEMBLY


    1. A013ABON18

      Using a 10 mm bi-hexagon wrench, uniformly loosen and remove the 10 cylinder head set bolts and 10 plate washers in several steps in the order shown in the illustration.

      Note


      • Be careful not to drop washers into the cylinder head sub-assembly.

      • Head warpage or cracking could result from removing the bolts in the wrong order.

    2. Using a screwdriver, remove the cylinder head sub-assembly by prying between the cylinder head sub-assembly and cylinder block sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Be careful not to damage the contact surfaces of the cylinder head sub-assembly and cylinder block sub-assembly.

  12. REMOVE CYLINDER HEAD GASKET


    1. A013A40

      Remove the cylinder head gasket.