HV RELAY ASSEMBLY REMOVAL
PROCEDURE
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PRECAUTION
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CHECK FOR DTCS
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Check for DTCs.
Note
Confirm that P0AA6 (Hybrid Battery Voltage System Isolation Fault) is not output before removing or installing the HV battery. If this DTC is output, perform troubleshooting for this DTC first.
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REMOVE SERVICE PLUG GRIP
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REMOVE REAR SEAT CUSHION ASSEMBLY
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REMOVE REAR UNDER SIDE COVER LH
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REMOVE REAR UNDER SIDE COVER RH
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REMOVE REAR UNDER COVER
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REMOVE REAR SEAT CUSHION LEG SUB-ASSEMBLY
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REMOVE INVERTER COVER
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CHECK TERMINAL VOLTAGE
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INSTALL INVERTER COVER
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REMOVE HYBRID BATTERY COVER SUB-ASSEMBLY RH
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DISCONNECT FRAME WIRE
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DISCONNECT WIRE HARNESS
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*a Hybrid Battery Junction Block Assembly Connector *b EV Battery Plug Connector Disconnect the hybrid battery junction block assembly connector, EV battery plug connector and 3 clamps.
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REMOVE NO. 2 INDOOR ELECTRICAL KEY ANTENNA ASSEMBLY
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REMOVE BATTERY COOLING BLOWER ASSEMBLY
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REMOVE NO. 2 HYBRID BATTERY INTAKE DUCT
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REMOVE NO. 2 HYBRID VEHICLE BATTERY SHIELD PANEL
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REMOVE UPPER HYBRID BATTERY COVER SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
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Remove the 7 bolts, 4 nuts and upper hybrid battery cover sub-assembly.
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REMOVE NO. 2 HYBRID BATTERY SHIELD SUB-ASSEMBLY
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REMOVE HV BATTERY JUNCTION BLOCK ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
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Disconnect the hybrid battery junction block assembly connector from the hybrid battery junction block assembly.
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Disengage the claw and disconnect the terminal cover as shown in the illustration.
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Using an insulated tool, remove the 2 bolts.
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Remove the 3 bolts and hybrid battery junction block assembly from the HV battery.
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