HV BATTERY

INSTALL NO. 1 HYBRID VEHICLE BATTERY SHIELD PANEL

CAUTION:

Be sure to wear insulated gloves and protective goggles.

Install the No. 1 hybrid vehicle battery shield panel to the HV battery with the 2 bolts.

Torque:

7.5 N*m { 76 kgf*cm, 66 in.*lbf }

INSTALL NO. 3 HV BATTERY CARRIER BRACKET SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

Install the No. 3 HV battery carrier bracket sub-assembly to the No. 1 hybrid vehicle battery shield panel with the 6 nuts.

Torque:

7.5 N*m { 76 kgf*cm, 66 in.*lbf }

INSTALL HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

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INSTALL NO. 2 HYBRID BATTERY SHIELD SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

Install the No. 2 hybrid battery shield sub-assembly with the 2 nuts.

Torque:

7.5 N*m { 76 kgf*cm, 66 in.*lbf }
Install the EV battery plug with the bolt as shown in the illustration.

Torque:

7.5 N*m { 76 kgf*cm, 66 in.*lbf }
Connect the 2 clamps to the No. 2 hybrid battery shield sub-assembly.

INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

Install the upper hybrid battery cover sub-assembly with the 6 bolts and 3 nuts.

Torque:

7.5 N*m { 76 kgf*cm, 66 in.*lbf }

INSTALL NO. 2 HYBRID VEHICLE BATTERY SHIELD PANEL

CAUTION:

Wear insulated gloves.

Install the No. 2 hybrid vehicle battery shield panel with the 2 bolts and nut.

Torque:

7.5 N*m { 76 kgf*cm, 66 in.*lbf }

INSTALL BATTERY VOLTAGE SENSOR

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INSTALL NO. 1 HYBRID VEHICLE BATTERY COVER PANEL LH

CAUTION:

Wear insulated gloves.

Install the No. 1 hybrid vehicle battery cover panel LH with the 2 bolts and 3 nuts.

Torque:

7.5 N*m { 76 kgf*cm, 66 in.*lbf }
Connect the battery voltage sensor connector and 2 clamps.

Note

The connector should be connected securely.

INSTALL HV BATTERY

CAUTION:

Wear insulated gloves.

Install the HV battery with the 6 bolts.

Torque:

19 N*m { 194 kgf*cm, 14 ft.*lbf }
Note
- Since the HV battery is very heavy, 2 people are needed to remove the HV battery. When removing the HV battery, do not damage the parts around it.
- When removing/installing/moving the HV battery, make sure not to tilt it more than 80°.
- To prevent the wire harness from being caught, make sure to bundle the wire harness using insulating tape or equivalent.
- Use cardboard or other similar material to protect the HV battery and vehicle body from damage.
- While lowering the HV battery from the vehicle, do not allow it to contact the vehicle.
- When moving the hybrid battery assembly, make sure to use an engine lifter.
Tech Tips

Attach tape to the feet and edges of the battery to protect tools and the vehicle body.

INSTALL NO. 2 HYBRID BATTERY EXHAUST DUCT

Engage the 2 claws to install the No. 2 hybrid battery exhaust duct to the No. 1 hybrid battery exhaust duct.

INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT

Install the No. 1 hybrid battery exhaust duct to the HV battery.

*1	Battery Cover Lock Striker
*a	Push
*b	Button

Install the battery cover lock striker, then push the button to lock it.

INSTALL NO. 2 HYBRID BATTERY INTAKE DUCT

Install the No. 2 hybrid battery intake duct to the HV battery with the clip.
Install the HV battery thermistor to the No. 2 hybrid battery intake duct.
Connect the clamp to the No. 2 hybrid battery intake duct.

INSTALL NO. 2 INDOOR ELECTRICAL KEY ANTENNA ASSEMBLY

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CONNECT WIRE HARNESS

Connect the battery voltage sensor connector and 2 clamps.

Note

The connector should be connected securely.

*a	Hybrid Battery Junction Block Assembly Connector
*b	EV Battery Plug Connector

Connect the hybrid battery junction block assembly connector, EV battery plug connector and 3 clamps.

Note

The connector should be connected securely.

CONNECT FRAME WIRE

CAUTION:

Wear insulated gloves.

*a Shielded Wire Ground

Connect the shielded wire ground.
Connect the 2 frame wire connectors and frame wire to the hybrid battery junction block assembly.

Note

The connector should be connected securely.