FRONT DRIVE SHAFT ASSEMBLY REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips

There are two different types of front drive shaft assembly LH available.

A00YP1JC01
*A for Type A *B for Type B
Dimension
Dimension (A) 25 mm (0.984 in.)
Dimension (B) 23.7 mm (0.933 in.)

PROCEDURE


  1. INSTALL FRONT DRIVE SHAFT DUST COVER


    1. A00YO7UC04
      *a Steel Plate

      Using a steel plate and a press, install a new front drive shaft dust cover.

      Note


      • The dust cover should be completely installed.

      • Be careful not to damage the front drive shaft dust cover.

  2. INSTALL FRONT AXLE OUTBOARD JOINT BOOT


    1. A00YOQEC04
      *a Protective Tape

      Wrap the splines of the front drive outboard joint shaft assembly with protective tape to prevent the boot from being damaged.

    2. A00YORAC01
      *1 Front Drive Outboard Joint Shaft Assembly
      *2 Front No. 2 Axle Outboard Joint Boot Clamp LH
      *3 Front Axle Outboard Joint Boot
      *4 Front Axle Outboard Joint Boot Clamp LH
      A00YN9X Outboard joint side
      A00YQ1Y Inboard joint side

      Install new parts onto the front drive outboard joint shaft assembly in the following order:


      1. Front No. 2 axle outboard joint boot clamp LH

      2. Front axle outboard joint boot

      3. Front axle outboard joint boot clamp LH

    3. Pack the joint portion of the front drive outboard joint shaft assembly and front axle outboard joint boot with grease.

      Standard Grease Capacity
      80 to 100 g (2.83 to 3.52 oz)

    4. Install the front axle outboard joint boot onto the front drive outboard joint shaft assembly groove.

      Note


      • Do not allow grease to adhere to the boot clamp track of the outboard joint boot.

      • Keep the inside of the outboard joint boot free of foreign matter.

  3. INSTALL FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP LH


    1. Hold the drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. Install the front No. 2 axle outboard joint boot clamp LH onto the front axle outboard joint boot.

    3. A00YP1RN02

      Place SST onto the front No. 2 axle outboard joint boot clamp LH, press it against the boot and slightly tighten SST.

      SST
      09521-24010

    4. Tighten SST so that the front No. 2 axle outboard joint boot clamp LH is pinched.

      Note

      Do not overtighten SST.

    5. Remove SST.

    6. A00YNDIN02

      Using SST, measure the clearance of the front No. 2 axle outboard joint boot clamp LH.

      SST
      09240-00020
      Clearance
      1.2 to 4.0 mm (0.0473 to 0.157 in.)

      If the clearance is outside the specified range, retighten SST.

  4. INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP LH


    1. Install the front axle outboard joint boot clamp LH onto the front axle outboard joint boot.

    2. A00YOY2N02

      Place SST onto the front axle outboard joint boot clamp LH, press it against the boot and slightly tighten SST.

      SST
      09521-24010

    3. Tighten SST so that the front axle outboard joint boot clamp LH is pinched.

      Note

      Do not overtighten SST.

    4. Remove SST.

    5. A00YP56N02

      Using SST, measure the clearance of the front axle outboard joint boot clamp LH.

      SST
      09240-00020
      Clearance
      1.2 to 4.0 mm (0.0473 to 0.157 in.)

      If the clearance is outside the specified range, retighten SST.

  5. INSTALL FRONT DRIVE SHAFT DAMPER (w/ Drive Shaft Damper)


    1. A00YPR6C02
      *A for LH Side
      *B for RH Side

      Temporarily install the front drive shaft damper and 2 new front drive shaft damper clamps to the front drive outboard joint shaft assembly as shown in the illustration.

      Dimension (A)
      for LH Side 161 to 165 mm (6.34 to 6.49 in.)
      for RH Side 458 to 462 mm (1.503 to 1.515 ft.)
    2. A00YNYG

      Using needle-nose pliers, engage the 2 claws to install the 2 front drive shaft damper clamps as shown in the illustration.

  6. INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY


    1. A00YN52C02
      *1 Front Axle Inboard Joint Boot Clamp
      *2 Front Axle Inboard Joint Boot
      *3 Front No. 2 Axle Inboard Joint Boot Clamp
      *a Protective Tape
      A00YN9X Outboard joint side
      A00YQ1Y Inboard joint side

      Install new parts onto the front drive outboard joint shaft assembly in the following order:


      1. Front axle inboard joint boot clamp

      2. Front axle inboard joint boot

      3. Front No. 2 axle inboard joint boot clamp

    2. Hold the drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    3. Remove the protective tape.

    4. A00YNUMC03
      *a Matchmark

      Align the matchmarks and install the tripod joint onto the front drive outboard joint shaft assembly.

    5. Align the matchmarks placed before removal.

    6. Using a brass bar and a hammer, install the tripod joint to the front drive outboard joint shaft assembly.

      Note


      • Do not tap the rollers.

      • Keep the tripod joint free of foreign matter.

    7. A00YNCU

      Using a snap ring expander, install a new shaft snap ring to the front drive outboard joint shaft assembly.

    8. Pack the front drive inboard joint assembly and front axle inboard boot with grease.

      Standard Grease Capacity
      LH Side for Type A 125 to 145 g (4.41 to 5.11 oz)
      for Type B 170 to 190 g (6.00 to 6.70 oz)
      RH Side - 125 to 145 g (4.41 to 5.11 oz)
    9. A00YOP5C03
      *a Matchmark

      Align the matchmarks and install the front drive inboard joint assembly to the front drive outboard joint shaft assembly.

  7. INSTALL FRONT AXLE INBOARD JOINT BOOT


    1. Install the front axle inboard joint boot to the front drive inboard joint assembly.

    2. A00YMK7N21

      Check whether the drive shaft dimension (A) is within specification.

      Dimension (A)
      Front Drive Shaft Type Dimension (A)
      LH Side for Type A 556.2 mm (1.82 ft.)
      for Type B 560.3 mm (1.84 ft.)
      RH Side - 905.2 mm (2.97 ft.)

  8. INSTALL FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP


    1. A00YPP8C01
      *a Claw

      Using needle nose pliers, engage the 2 claws to install the front No. 2 axle inboard joint boot clamp as shown in the illustration.

      Note

      Be careful not to damage the front axle inboard joint boot.

  9. INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP

    Tech Tips

    Perform the same procedure as for the front No. 2 axle inboard joint boot clamp.

  10. INSPECT FRONT DRIVE SHAFT ASSEMBLY

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