HYBRID VEHICLE TRANSAXLE REMOVAL

PROCEDURE


  1. PRECAUTION

    CAUTION:

    The engine assembly with hybrid vehicle transaxle assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop.

  2. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

    Click here

  3. REMOVE FRONT ENGINE MOUNTING INSULATOR

    Click here

  4. REMOVE REAR ENGINE MOUNTING INSULATOR

    Click here

  5. REMOVE RADIATOR PIPE

    Click here

  6. DISCONNECT WIRE HARNESS


    1. Disconnect the throttle body assembly connector.

      A00YQ4ZC01
      *a Throttle Body Assembly Connector *b Sift Control Actuator Assembly Connector
      *c Resolver Sensor Connector *d Motor Cable Terminal Connector
      *e Generator Cable Terminal Connector *f Engine Coolant Temperature Sensor Connector

    2. Disconnect the shift control actuator assembly connector.

    3. Disconnect the resolver sensor connector.

    4. Disconnect the motor cable terminal connector.

    5. Disconnect the generator cable terminal connector.

    6. Disconnect the engine coolant temperature sensor connector.

    7. Remove the 2 bolts and disconnect the 12 wire harness clamps.

  7. REMOVE STARTER HOLE INSULATOR


    1. A00YMKS

      Remove the 2 bolts and starter hole insulator from the engine assembly.

  8. REMOVE FLYWHEEL HOUSING SIDE COVER


    1. A00YOOF

      Remove the flywheel housing side cover from the engine assembly.

  9. REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY


    1. A00YNRO

      Remove the 7 bolts and hybrid vehicle transaxle assembly from the engine assembly.

      Note


      • To avoid damage to the knock pins, do not pry between the hybrid vehicle transaxle assembly and the engine assembly.

      • To prevent the splines of the damper from becoming misaligned, do not allow the hybrid vehicle transaxle assembly to hit the damper during hybrid vehicle transaxle assembly removal and installation.

  10. REMOVE ENGINE MOUNTING BRACKET LH


    1. A00YPZL

      Remove the 3 bolts and engine mounting bracket LH from the hybrid vehicle transaxle assembly.

  11. REMOVE FRONT ENGINE MOUNTING BRACKET


    1. A00YNPI

      Remove the 3 bolts and front engine mounting bracket from the hybrid vehicle transaxle assembly.

  12. REMOVE REAR ENGINE MOUNTING BRACKET


    1. A00YOMI

      Remove the 4 bolts and rear engine mounting bracket from the hybrid vehicle transaxle assembly.

  13. REMOVE GENERATOR CABLE

    Click here

  14. REMOVE MOTOR CABLE

    Click here

  15. REMOVE WIRE HARNESS CLAMP BRACKET


    1. A00YPX7

      Remove the 2 bolts and 2 wire harness clamp brackets from the hybrid vehicle transaxle assembly.

  16. REMOVE MOTOR CABLE BRACKET


    1. A00YN1C

      Remove the bolt and motor cable bracket from the hybrid vehicle transaxle assembly.