ПЕРВИЧНЫЙ ВАЛ ПОВТОРНАЯ СБОРКА
PROCEDURE
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INSTALL INPUT SHAFT FRONT BEARING
Text in Illustration *1 Groove
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Using SST and a press, install the input shaft front bearing to the input shaft.
- SST
- 09950-00020
Tech Tips
Make sure that the groove of the bearing faces the correct direction as shown in the illustration.
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INSTALL INPUT SHAFT FRONT BEARING SNAP RING
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Select a new snap ring that will allow minimal axial play.
Standard clearance 0.1 mm (0.00394 in.) or less Standard Snap Ring Part No. Mark Thickness 90520-31026 A 2.65 to 2.70 mm
(0.1043 to 0.1063 in.)
90520-31027 B 2.70 to 2.75 mm
(0.1063 to 0.1083 in.)
90520-31028 C 2.75 to 2.80 mm
(0.1083 to 0.1102 in.)
90520-31029 D 2.80 to 2.85 mm
(0.1102 to 0.1122 in.)
90520-31030 E 2.85 to 2.90 mm
(0.1122 to 0.1142 in.)
90520-31031 F 2.90 to 2.95 mm
(0.1142 to 0.1161 in.)
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Using a brass bar and hammer, install the snap ring to the input shaft.
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INSTALL NO. 2 TRANSMISSION CLUTCH HUB
Text in Illustration *a 4th Gear Side *b 3rd Gear Side
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Apply a light coat of gear oil to the sleeve and hub.
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Install the No. 2 clutch hub to the clutch hub sleeve.
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Install one of the balls to each shifting key.
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Install one of the springs to each shifting key.
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Install the shifting keys with balls and springs to the No. 2 clutch hub.
Tech Tips
Make sure that the No. 2 clutch hub faces the correct direction as shown in the illustration.
Note
Be careful to prevent the balls from flying off.
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INSTALL NO. 3 TRANSMISSION CLUTCH HUB
Text in Illustration *a 6th Gear Side *b 5th Gear Side
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Apply a light coat of gear oil to the sleeve and hub.
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Install the No. 3 clutch hub to the clutch hub sleeve.
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Install one of the balls to each shifting key.
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Install one of the springs to each shifting key.
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Install the shifting keys with balls and springs to the No. 3 clutch hub.
Tech Tips
Make sure that the No. 2 clutch hub faces the correct direction as shown in the illustration.
Note
Be careful to prevent the balls from flying off.
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INSTALL 4TH GEAR NEEDLE ROLLER BEARING
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Coat the 4th gear needle roller bearing with gear oil, and then install it to the input shaft.
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INSTALL 4TH GEAR
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Coat the 4th gear and No. 3 synchronizer ring with gear oil, and then install them to the input shaft.
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Text in Illustration *1 Groove *2 Protrusion Using SST and a press, install the No. 2 clutch hub to the input shaft.
- SST
- 09308-14010
Tech Tips
Align the groove of the clutch hub of the synchronizer ring with the protrusion.
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Check that the gear and synchronizer ring move smoothly.
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INSTALL NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING
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Select a new snap ring that will allow minimal axial play.
Standard clearance 0.1 mm (0.00394 in.) or less Standard Snap Ring Part No. Mark Thickness 90520-42012 A 1.80 to 1.85 mm
(0.0709 to 0.0728 in.)
90520-42013 B 1.85 to 1.90 mm
(0.0728 to 0.0748 in.)
90520-42014 C 1.90 to 1.95 mm
(0.0748 to 0.0767 in.)
90520-42015 D 1.95 to 2.00 mm
(0.0767 to 0.0787 in.)
90520-42016 E 2.00 to 2.05 mm
(0.0787 to 0.0807 in.)
90520-42017 F 2.05 to 2.10 mm
(0.0807 to 0.0826 in.)
90520-42018 G 2.10 to 2.15 mm
(0.0826 to 0.0846 in.)
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Using a snap ring expander, install the snap ring to the input shaft.
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INSTALL NO. 2 SYNCHRONIZER RING SET
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Coat the No. 2 synchronizer ring set with gear oil, and then install it to the input shaft.
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INSTALL SPACER
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Coat the spacer with gear oil and install it to the input shaft.
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INSTALL 3RD GEAR NEEDLE ROLLER BEARING
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Coat the 3rd gear needle roller bearing with gear oil and install it to the input shaft.
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INSTALL STRAIGHT PIN
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Install the straight pin to the input shaft.
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INSTALL 3RD GEAR
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Coat the 3rd gear with gear oil and install it to the input shaft.
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INSTALL 3RD GEAR THRUST WASHER
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Coat the 3rd gear thrust washer with gear oil and install it to the input shaft.
Tech Tips
Align the groove of the gear thrust washer with the straight pin.
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INSTALL GEAR THRUST WASHER SHAFT SNAP RING
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Select a new snap ring that will allow minimal axial play.
Standard clearance 0.1 mm (0.00394 in.) or less Standard Snap Ring Part No. Mark Thickness 90520-39026 A 2.07 to 2.12 mm
(0.0815 to 0.0835 in.)
90520-39027 B 2.12 to 2.17 mm
(0.0835 to 0.0854 in.)
90520-39028 C 2.17 to 2.22 mm
(0.0854 to 0.0874 in.)
90520-39029 D 2.22 to 2.27 mm
(0.0874 to 0.0894 in.)
90520-39030 E 2.27 to 2.32 mm
(0.0894 to 0.0913 in.)
90520-39031 F 2.32 to 2.37 mm
(0.0913 to 0.0933 in.)
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Using a snap ring expander, install the snap ring to the input shaft.
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INSTALL SPACER
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Coat the spacer with gear oil and install it to the input shaft.
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INSTALL 6TH GEAR NEEDLE ROLLER BEARING
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Coat the 6th gear needle roller bearing with gear oil and install it to the input shaft.
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INSTALL 6TH GEAR SUB-ASSEMBLY
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Install the 6th gear to the input shaft.
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Install the synchronizer ring to the input shaft.
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Using SST and a press, install the clutch hub to the input shaft.
- SST
- 09309-37010
- 09950-00020
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Check that the gear and synchronizer ring move smoothly.
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INSTALL NO. 3 TRANSMISSION CLUTCH HUB SHAFT SNAP RING
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Select a new snap ring that will allow minimal axial play.
Standard clearance 0.1 mm (0.00394 in.) or less Standard Snap Ring Part No. Mark Thickness 90520-33022 A 2.10 to 2.15 mm
(0.0827 to 0.0847 in.)
90520-33023 B 2.15 to 2.20 mm
(0.0847 to 0.0866 in.)
90520-33024 C 2.20 to 2.25 mm
(0.0866 to 0.0886 in.)
90520-33025 D 2.25 to 2.30 mm
(0.0886 to 0.0906 in.)
90520-33026 E 2.30 to 2.35 mm
(0.0906 to 0.0925 in.)
90520-33027 F 2.35 to 2.40 mm
(0.0925 to 0.0945 in.)
90520-33028 G 2.40 to 2.45 mm
(0.0945 to 0.0965 in.)
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Using a brass bar and hammer, install the snap ring to the input shaft.
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INSPECT 6TH GEAR THRUST CLEARANCE
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INSPECT 3RD GEAR THRUST CLEARANCE
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INSPECT 4TH GEAR THRUST CLEARANCE
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INSPECT 6TH GEAR RADIAL CLEARANCE
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INSPECT 3RD GEAR RADIAL CLEARANCE
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INSPECT 4TH GEAR RADIAL CLEARANCE