МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В СБОРЕ СНЯТИЕ

PROCEDURE

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

   Note

   
   

   • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

   • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

2. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY

3. REMOVE CONSOLE PANEL SUB-ASSEMBLY (for Separate Type)

   for Manual Transmission: Click here

   w/ Refrigerated Cool Box: Click here

4. REMOVE CONSOLE BOX (for Bench Seat Type)

   Click here

5. REMOVE FRONT SEAT ASSEMBLY (for Bench Seat Type)

   Click here

6. REMOVE CENTER FLOOR CARPET ASSEMBLY (for Bench Seat Type)

   
   

   1. 

      Remove the 4 bolts and center floor carpet assembly.

7. REMOVE NO. 1 SHIFT AND SELECT LEVER BOOT

   
   
   1. 

      Text in Illustration

      *1	Clip
      *2	Screw

      Remove the 4 screws, 2 clips and boot.

8. REMOVE SHIFT LEVER ASSEMBLY

   
   

   1. 

      Detach the shift lever cap boot from the manual transmission.

   2. Cover the shift lever cap with a cloth.

   3. 

      Text in Illustration

      *1	Shift Lever Cap
      *a	Press Down
      *b	Counterclockwise
      *c	Pull out

      While pressing down on the shift lever cap, turn it counterclockwise, and then pull to remove the shift lever assembly.

9. REMOVE TRANSFER CASE LOWER PROTECTOR

   
   

   1. Remove the 4 bolts and transfer case lower protector.

10. DRAIN MANUAL TRANSMISSION OIL

    Click here

11. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    
    

    1. Remove the front exhaust pipe Click here.

12. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    
    

    1. Remove the front propeller shaft Click here.

13. REMOVE PROPELLER SHAFT ASSEMBLY

    
    

    1. Remove the propeller shaft Click here.

14. DISCONNECT WIRE HARNESS

    
    

    1. 

       Disconnect the 2 connectors and detach the 4 clamps.

15. REMOVE TRANSFER AND MANUAL TRANSMISSION BREATHER HOSE SUB-ASSEMBLY

    
    

    1. 

       Detach the clamp and disconnect the 3 breather hoses from the shift lever retainer and transfer adapter.

    2. Remove the breather hose.

16. DISCONNECT CLUTCH RELEASE CYLINDER ASSEMBLY

    
    

    1. 

       Remove the 2 bolts and disconnect the release cylinder.

17. REMOVE STARTER ASSEMBLY

    
    

    1. Remove the starter Click here.

18. REMOVE FRONT SUSPENSION MEMBER BRACKET LH

    
    

    1. 

       Remove the 4 bolts and member bracket.

19. REMOVE FRONT SUSPENSION MEMBER BRACKET RH

    
    

    1. 

       Remove the 4 bolts and member bracket.

20. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

    
    

    1. Support the rear side of the transmission with a support stand.

    2. 

       Remove the 4 bolts of the rear No. 1 engine mounting insulator.

    3. 

       Remove the 4 bolts, 4 nuts and frame crossmember.

21. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

    
    

    1. 

       Remove the 4 bolts and engine mounting insulator.

22. REMOVE STIFFENER PLATE LH

    
    

    1. 

       Remove the 4 bolts and stiffener plate.

23. REMOVE STIFFENER PLATE RH

    
    

    1. 

       Remove the 4 bolts and stiffener plate.

24. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY

    
    

    1. Using a transmission jack, support the transmission.

    2. Remove the support stand from the transmission.

    3. 

       Remove the 4 bolts and transmission.

25. REMOVE TRANSFER ASSEMBLY

    Click here