PROCEDURE
REMOVE ENGINE ASSEMBLY
Remove the engine Click here.
REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET
REMOVE TIMING BELT
Remove the timing belt Click here.
REMOVE INJECTION PUMP ASSEMBLY
Remove the injection pump Click here.
REMOVE WATER OUTLET HOUSING
REMOVE WATER BY-PASS HOSE UNION
REMOVE PUMP BRACKET
REMOVE NO. 1 FRONT ENGINE MOUNTING BRACKET RH
REMOVE NO. 1 FRONT ENGINE MOUNTING BRACKET LH
REMOVE NO. 1 GENERATOR BRACKET
REMOVE CAMSHAFT TIMING PULLEY
REMOVE NO. 2 TIMING BELT COVER
REMOVE WATER PUMP ASSEMBLY
REMOVE NO. 1 TIMING BELT IDLER SUB-ASSEMBLY
REMOVE NO. 2 TIMING BELT IDLER SUB-ASSEMBLY
REMOVE CRANKSHAFT TIMING PULLEY
REMOVE OIL PAN SUB-ASSEMBLY
Remove the 16 bolts and 2 nuts.
Insert the blade of an oil pan seal cutter between the oil pan and cylinder block, cut off the applied sealer and remove the oil pan.
Note
Do not use an oil pan seal cutter for the timing belt case side and rear oil seal retainer.
Be careful not to damage the oil pan flange.
REMOVE OIL STRAINER SUB-ASSEMBLY
Remove the 2 bolts, 2 nuts, oil strainer and gasket.
REMOVE TIMING BELT CASE SUB-ASSEMBLY
Remove the 5 bolts, timing belt case and gasket.
REMOVE FRONT CRANKSHAFT OIL SEAL
Using a screwdriver, pry out the oil seal.
Note
Tape the screwdriver tip before use.