PROCEDURE
INSTALL INTAKE MANIFOLD
| *a | Protrusion |
| *b | Upward |
Install a new gasket to the cylinder head with the protrusion facing upward.
| *1 | Nut |
Install the intake manifold with the 6 bolts and 2 nuts. Uniformly tighten the bolts and nuts in several steps.
Install the wire harness bracket with the bolt.
INSTALL INJECTION PIPE
Install the 2 lower clamps to the intake manifold.
Using a 17 mm union nut wrench, install the 4 injection pipes.
Note
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.
Secure the injection pipes by installing the 2 upper pipe clamps and 2 nuts.
INSTALL DIESEL THROTTLE BODY ASSEMBLY
Install a new gasket and the diesel throttle body.
Connect the throttle control motor connector.
Install the bracket with the 2 bolts.
Connect the throttle open switch connector.
INSTALL INTAKE FLANGE
Install a new gasket and the intake flange with the 3 nuts.
Connect the manifold absolute pressure sensor connector.
Install the heater hose bracket with the bolt.
Connect the PCV hose.
INSTALL INTAKE PIPE
Install the intake pipe with the 2 bolts.
Tighten the intake pipe clamp.
BLEED INJECTION PIPE
INSPECT FOR FUEL LEAK