ТОПЛИВНЫЙ БАК

DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Note

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

REMOVE REAR SEAT ASSEMBLY LH

for 60/40 Split Double-folding Seat Type LH Side:

Remove the rear seat assembly LH Click here.
for 60/40 Split Slide Walk-in Seat Type LH Side:

Remove the rear seat assembly LH Click here.

REMOVE REAR FLOOR SERVICE HOLE COVER

Remove the 3 screws and rear floor service hole cover.

Text in Illustration
*A	for Single Tank Type
*B	for Double Tank Type

Disconnect the fuel sender gauge connector.

REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY

Remove the 6 bolts and No. 1 fuel tank protector.

DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Single Tank Type)

DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)

DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Double Tank Type)

DISCONNECT FUEL CUT OFF TUBE (for Single Tank Type)

DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Single Tank Type)

Disconnect the fuel tank breather tube Click here.

DISCONNECT FUEL CUT OFF TUBE (for Double Tank Type)

Disconnect the fuel cut off tube Click here.

DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type)

Disconnect the fuel return tube Click here.

DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Double Tank Type)

Disconnect the fuel tank breather tube Click here.

DISCONNECT FUEL TANK TO FILLER PIPE HOSE

Disconnect the fuel tank to filler pipe hose from the filler pipe.

REMOVE FUEL TANK SUB-ASSEMBLY

Place a transmission jack under the fuel tank.
Remove the 2 bolts, 2 clips, 2 pins and 2 fuel tank bands.
Slowly lower the transmission jack slightly.

REMOVE FUEL TANK CUSHION

Text in Illustration
*1	No. 1 Fuel Tank Cushion
*2	No. 2 Fuel Tank Cushion
*3	No. 3 Fuel Tank Cushion

Remove the No. 1, No. 2 and No. 3 fuel tank cushions from the fuel tank.

REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)

Text in Illustration
*1	Fuel Tube
*2	Fuel Tube Joint
*3	Fuel Tube Joint Clip
*4	O-Ring

Remove the 2 fuel tube joint clips and pull out the fuel tank main tube and fuel return tube.

Note

Remove any dirt and foreign matter on the fuel tube joint before performing this work.
Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.
Perform this work by hand. Do not use any tools.
Do not forcibly bend, twist or turn the nylon tube.
Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.

Remove the fuel tank main tube and fuel return tube from the fuel tank.

REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type)

Text in Illustration
*1	Fuel Tube
*2	Fuel Tube Joint
*3	Fuel Tube Joint Clip
*4	O-Ring

Remove the 2 fuel tube joint clips and pull out the fuel tank main tube and fuel return tube.

Note

Remove any dirt and foreign matter on the fuel tube joint before performing this work.
Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.
Perform this work by hand. Do not use any tools.
Do not forcibly bend, twist or turn the nylon tube.
Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.

Detach the clamp and remove the fuel return tube.
Remove the fuel tank main tube from the fuel tank.

REMOVE FUEL TANK VENT TUBE ASSEMBLY

Note

Protect the connector and tube joint of the fuel tank vent tube assembly with vinyl tape to prevent foreign matter from entering. Then clean off any mud or other foreign matter before proceeding with work.

*a Co-rotation Prevention Check Mark

Apply a co-rotation prevention check mark to the fuel tank vent tube assembly and fuel tank sub-assembly.
Note
- The fuel tank sub-assembly cutout is attached to the protrusion on the fuel tank vent tube assembly.
- If the fuel tank vent tube assembly and fuel tank sub-assembly are not firmly attached and the fuel pump gauge retainer is rotated, the fuel tank vent tube assembly will co-rotate and result in the fuel tank vent tube assembly and fuel tank sub-assembly being damaged.
- Make sure to apply a co-rotation prevention check mark to prevent the fuel tank vent tube assembly from co-rotating.

*1	Fuel Pump Gauge Retainer
*a	SST (claw set)
*b	Rib
*c	Cutout
*d	SST (Claw Set) Incorrect Installation Point (Rotational Start Point Mark of Fuel Pump Gauge Retainer)

Set 4 SSTs (claw sets) to the fuel pump gauge retainer and temporarily install.

SST: 09808-14031 ( 09808-01080, 09808-01090, 09808-01100 )

Note

Align the cutout of SST (claw set) to the rib of the fuel pump gauge retainer.
Do not place SST on the rotational start point mark of the fuel pump gauge retainer, otherwise SST (claw set) cannot be set correctly.

*1	Fuel Pump Gauge Retainer
*a	SST (Claw Set)
*b	Hook
	Press
	SST (Bolt)

While firmly pressing the claw of SST into rib of the fuel pump gauge retainer, tighten the bolt.

*a	SST (Plate)
*b	SST (Claw Set)
	SST (Bolt)

Temporarily install SST (plate) to SST (claw set) with 4 SSTs (bolts).

SST: 09808-14031 ( 09808-01030, 09808-01090 )

*a Center of Fuel Pump Gauge Retainer

*b SST (Plate)

Adjust the position of SST (plate) so that the setting hole of SST (handle) aligns with the center of the fuel pump gauge retainer.

*1	Fuel Pump Gauge Retainer
*a	SST (Plate)
*b	SST (Claw Set)
*c	SST (Bolt)
*d	Rib
	Press

While firmly pressing the SST (claw set) into rib of the fuel pump gauge retainer, tighten SST (bolt).

Install SST (handle) to SST (plate).

SST

09808-14031 ( 09808-01010, 09808-01020 )

*a	SST (Plate)
*b	SST (Handle)
	Loosen

Slowly loosen the fuel pump gauge retainer by approximately 90°.

Note

Do not use any tools other than SST, such as a screwdriver, etc.
Do not use excessive force when pressing down on SST, as the fuel tank vent tube assembly will place excessive force on the pump gauge retainer and be difficult to remove, and parts may be damaged.
Do not use an impact wrench or turn the SST handle with excessive force, as parts may be damaged.

While one person slowly loosens the fuel pump gauge retainer, have another person press down the rising fuel tank vent tube assembly, securely attach the protrusion of the fuel tank vent tube assembly to the groove of the fuel tank sub-assembly, and then remove the fuel pump gauge retainer while making sure that the fuel tank vent tube assembly is properly aligned.

*a	SST (Plate)	*b	SST (Handle)
*c	Person in Charge of Loosening	*d	Person in Charge of Supporting
*e	Co-rotation Prevention Check Mark	-	-

Note

The fuel tank vent tube assembly is equipped with a spring that pushes against the bottom of the fuel tank sub-assembly to constantly lift the fuel tank vent tube assembly upwards.
If the fuel tank vent tube assembly and fuel tank sub-assembly are not firmly attached and the fuel pump gauge retainer is rotated, the fuel tank vent tube assembly will co-rotate and result in the fuel tank vent tube assembly and fuel tank sub-assembly being damaged.
Do not rotate the fuel pump gauge retainer when the co-rotation prevention check mark is out of place.
Do not bend the arm of the fuel sender gauge assembly.

Remove the gasket from the fuel tank sub-assembly.

REMOVE NO. 3 FUEL TANK PROTECTOR

Remove the 2 bolts.
Detach the 4 clamps and remove the No. 3 fuel tank protector.

REMOVE FUEL TANK TO FILLER PIPE HOSE

Remove the fuel tank to filler pipe hose from the fuel tank.

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