ТОПЛИВНЫЙ БАК СНЯТИЕ

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE REAR SEAT ASSEMBLY LH


    1. for 60/40 Split Double-folding Seat Type LH Side:

      Remove the rear seat assembly LH Click here.

    2. for 60/40 Split Slide Walk-in Seat Type LH Side:

      Remove the rear seat assembly LH Click here.

  3. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. B001CK2

      Remove the 3 screws and rear floor service hole cover.

    2. B001HPWE01
      Text in Illustration
      *A for Single Tank Type
      *B for Double Tank Type

      Disconnect the fuel sender gauge connector.

  4. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY


    1. B001HKN

      Remove the 6 bolts and No. 1 fuel tank protector.

  5. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Single Tank Type)

    B001EL7

  6. DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)

    B001INF

  7. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Double Tank Type)

    B001FJG

  8. DISCONNECT FUEL CUT OFF TUBE (for Single Tank Type)

    B001FHT

  9. DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Single Tank Type)


    1. B001GN3

      Disconnect the fuel tank breather tube Click here.

  10. DISCONNECT FUEL CUT OFF TUBE (for Double Tank Type)


    1. B001DBR

      Disconnect the fuel cut off tube Click here.

  11. DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type)


    1. B001EDS

      Disconnect the fuel return tube Click here.

  12. DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Double Tank Type)


    1. B001IKJ

      Disconnect the fuel tank breather tube Click here.

  13. DISCONNECT FUEL TANK TO FILLER PIPE HOSE


    1. B001DLU

      Disconnect the fuel tank to filler pipe hose from the filler pipe.

  14. REMOVE FUEL TANK SUB-ASSEMBLY


    1. Place a transmission jack under the fuel tank.

    2. B001HC1

      Remove the 2 bolts, 2 clips, 2 pins and 2 fuel tank bands.

    3. Slowly lower the transmission jack slightly.

  15. REMOVE FUEL TANK CUSHION


    1. B001HUVE01
      Text in Illustration
      *1 No. 1 Fuel Tank Cushion
      *2 No. 2 Fuel Tank Cushion
      *3 No. 3 Fuel Tank Cushion

      Remove the No. 1, No. 2 and No. 3 fuel tank cushions from the fuel tank.

  16. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)


    1. B001DIIE01
      Text in Illustration
      *1 Fuel Tube
      *2 Fuel Tube Joint
      *3 Fuel Tube Joint Clip
      *4 O-Ring

      Remove the 2 fuel tube joint clips and pull out the fuel tank main tube and fuel return tube.

      Note


      • Remove any dirt and foreign matter on the fuel tube joint before performing this work.

      • Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.

      • Perform this work by hand. Do not use any tools.

      • Do not forcibly bend, twist or turn the nylon tube.

      • Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.

    2. B001G76

      Remove the fuel tank main tube and fuel return tube from the fuel tank.

  17. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type)


    1. B001I3XE01
      Text in Illustration
      *1 Fuel Tube
      *2 Fuel Tube Joint
      *3 Fuel Tube Joint Clip
      *4 O-Ring

      Remove the 2 fuel tube joint clips and pull out the fuel tank main tube and fuel return tube.

      Note


      • Remove any dirt and foreign matter on the fuel tube joint before performing this work.

      • Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.

      • Perform this work by hand. Do not use any tools.

      • Do not forcibly bend, twist or turn the nylon tube.

      • Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.

    2. B001FMF

      Detach the clamp and remove the fuel return tube.

    3. Remove the fuel tank main tube from the fuel tank.

  18. REMOVE FUEL TANK VENT TUBE ASSEMBLY


    1. B001DJLE01

      Set SST on the retainer.

      SST
      09808-14030

      Tech Tips


      • Engage the claws of SST securely with the retainer holes to secure SST.

      • Install SST while pressing the claws of SST against the retainer (towards the center of SST).

    2. B001E7QE01

      Using SST, loosen the retainer.

      SST
      09808-14030
      Text in Illustration
      B001CHY Turn

      Tech Tips

      Fit the tips of SST onto the ribs of the retainer.

      Note


      • When the retainer is loosened, be careful as the fuel tank vent tube will spring upward from the force of the spring.

      • Remove any foreign matter around the fuel tank vent tube before this operation.

    3. Remove the retainer.

    4. Remove the fuel tank vent tube assembly from the fuel tank.

      Note

      Be careful not to bend the arm of the fuel sender gauge.

    5. Remove the gasket from the fuel tank.

  19. REMOVE NO. 3 FUEL TANK PROTECTOR


    1. A01XI4K

      Remove the 2 bolts.

    2. Detach the 4 clamps and remove the No. 3 fuel tank protector.

  20. REMOVE FUEL TANK TO FILLER PIPE HOSE


    1. B001HMY

      Remove the fuel tank to filler pipe hose from the fuel tank.