ГОЛОВКА БЛОКА ЦИЛИНДРОВ ЗАМЕНА

PROCEDURE


  1. REPLACE INTAKE VALVE GUIDE BUSH


    1. Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).

    2. A01XISCE04

      Using SST and a hammer, tap out the valve guide bush.

      SST
      09201-10000   ( 09201-01080 )
      09950-70010   ( 09951-07100 )

    3. Using a caliper gauge, measure the bush bore diameter of the cylinder head.

    4. Select a new guide bush.

      New Guide Bush
      Item Specified Conditions
      Bush Bore Diameter 13.004 to 13.025 mm (0.512 to 0.513 in.) 13.054 to 13.075 mm (0.514 to 0.515 in.)
      Bush to be Used STD O/S 0.05

      If the bush bore diameter of the cylinder head is more than 13.025 mm (0.513 in.), machine the bush bore to a dimension of 13.054 to 13.075 mm (0.514 to 0.515 in.).

      If the bush bore diameter of the cylinder head is more than 13.075 mm (0.515 in.), replace the cylinder head.

    5. Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).

    6. A01XI1SE04
      Text in Illustration
      *1 Protrusion Height

      Using SST and a hammer, tap in a new guide bush to the specified protrusion height.

      SST
      09950-70010   ( 09951-07100 )
      09201-10000   ( 09201-01070 )
      Standard protrusion height
      10.8 to 11.2 mm (0.425 to 0.441 in.)
    7. A01XHFJE04
      Text in Illustration
      *1 Reamer

      Using a sharp 8.0 mm reamer, ream the guide bush to obtain the specified clearance Click here.

  2. REPLACE EXHAUST VALVE GUIDE BUSH


    1. Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).

    2. A01XFW9E04

      Using SST and a hammer, tap out the valve guide bush.

      SST
      09201-10000   ( 09201-01080 )
      09950-70010   ( 09951-07100 )

    3. Using a caliper gauge, measure the bush bore diameter of the cylinder head.

    4. Select a new guide bush.

      New Guide Bush
      Item Specified Conditions
      Bush Bore Diameter 13.004 to 13.025 mm (0.512 to 0.513 in.) 13.054 to 13.075 mm (0.514 to 0.515 in.)
      Bush to be Used STD O/S 0.05

      If the bush bore diameter of the cylinder head is more than 13.025 mm (0.513 in.), machine the bush bore to a dimension of 13.054 to 13.075 mm (0.514 to 0.515 in.).

      If the bush bore diameter of the cylinder head is more than 13.075 mm (0.515 in.), replace the cylinder head.

    5. Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).

    6. A01XKCOE06
      Text in Illustration
      *1 Protrusion Height

      Using SST and a hammer, tap in a new guide bush to the specified protrusion height.

      SST
      09950-70010   ( 09951-07100 )
      09201-10000   ( 09201-01070 )
      Standard protrusion height
      10.8 mm to 11.2 mm (0.425 to 0.441 in.)
    7. A01XL1TE04
      Text in Illustration
      *1 Reamer

      Using a sharp 8.0 mm reamer, ream the guide bush to obtain the specified clearance Click here.

  3. REPLACE TIGHT PLUG

    Note

    If coolant leaks from the tight plug or the plug is corroded, replace it.


    1. Apply adhesive to new tight plugs.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

    2. Install the tight plugs as shown in the illustration.

      A01XIPQE01
      Text in Illustration
      *a Front Side *b Cylinder Head Cover Side
      *c Rear Side *d Intake Manifold Side
      *e Stops - -

    3. Using SST, tap in the 7 tight plugs labeled A.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )

    4. Using SST, tap in the tight plug labeled B.

      SST
      09950-60010   ( 09951-00300 )
      09950-70010   ( 09951-07100 )

    5. Using SST, tap in the 2 tight plugs labeled C.

      SST
      09950-60010   ( 09951-00450 )
      09950-70010   ( 09951-07100 )

  4. REPLACE RING PIN

    Note

    It is not necessary to remove a ring pin unless it is being replaced.


    1. Using a plastic-faced hammer, tap in a new ring pin until it stops.

      A01XHUUE07
      Text in Illustration
      *1 Height *2 Diameter
      *a Front Side *b Cylinder Head Cover Side
      *c Until pin stop - -
      Standard Ring Pin
      Item Height Diameter
      Ring pin 8 mm (0.315 in.) 11 mm (0.433 in.)