PROCEDURE
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
Note
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
REMOVE UPPER RADIATOR SUPPORT SEAL
REMOVE FRONT BUMPER COVER LOWER
REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
DRAIN ENGINE COOLANT
REMOVE FRONT FENDER APRON SEAL RH
REMOVE RESONATOR WITH AIR CLEANER CAP SUB-ASSEMBLY
REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
REMOVE AIR CLEANER CASE ASSEMBLY
DISCONNECT WIRE HARNESS
Remove the terminal cap.
Remove the nut and generator wire.
Disconnect the generator connector and cooler compressor connector.
Detach the 4 wire harness clamps.
for LHD:
Detach the 4 wire harness clamps.
REMOVE WIRING HARNESS CLAMP BRACKET (for LHD)
REMOVE NO. 1 RADIATOR HOSE
REMOVE RADIATOR RESERVE TANK ASSEMBLY
REMOVE FAN SHROUD
REMOVE VANE PUMP DRIVE PULLEY
REMOVE CRANKSHAFT PULLEY
REMOVE IDLE PULLEY ASSEMBLY
REMOVE TIMING BELT COVER
REMOVE TIMING BELT GUIDE
SET NO. 1 CYLINDER TO TDC/COMPRESSION
REMOVE TIMING BELT
REMOVE INTAKE PIPE
REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY
REMOVE CAMSHAFT TIMING PULLEY
|
Turn |
| *1 | Timing Mark |
| *2 | Protrusion |
Using the crankshaft pulley bolt, turn the crankshaft 90° counterclockwise and align the timing mark of the crankshaft timing pulley with the protrusion of the timing belt case.
Tech Tips
Set the No. 1 cylinder to 90° BTDC/compression to avoid interference with the piston top and valve head.
Using SST, loosen the pulley bolt.
Using SST, separate the timing pulley from the camshaft.
Remove the pulley bolt and timing pulley.
Remove the timing pulley woodruff key.
REMOVE NO. 2 TIMING BELT COVER
Remove the 4 bolts and timing belt cover.
REMOVE CAMSHAFT OIL SEAL RETAINER
Remove the 4 bolts, retainer and gasket.
REMOVE CAMSHAFT OIL SEAL
Using a screwdriver and hammer, tap out the oil seal.
REMOVE CAMSHAFT
| *1 | Upward |
| *2 | Key Groove |
Turn the camshaft with a wrench so that the key groove faces upward.
Uniformly loosen and remove the 10 bearing cap bolts in several steps in the sequence shown in the illustration.
Remove the 5 bearing caps and camshaft.
Tech Tips
Arrange the bearing caps in the correct order.