РАСПРЕДВАЛ УСТАНОВКА

PROCEDURE


  1. INSTALL CAMSHAFT


    1. B001ESSE06
      Text in Illustration
      *1 Timing Mark
      *2 Protrusion

      Check that the timing mark of the crankshaft timing pulley is in the position shown in the illustration.

    2. Install the camshaft.


      1. Place the camshaft on the cylinder head with the key groove facing upward.

      2. B001GPO

        Install the 5 bearing caps in their proper locations.

      3. B001GSXE07

        Apply a light coat of engine oil to the threads and under the heads of the bearing cap bolts.

      4. Install and uniformly tighten the 10 bearing cap bolts in several steps in the sequence shown in the illustration.

        Torque:
        25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  2. INSTALL CAMSHAFT OIL SEAL


    1. B001F5HE05

      Using SST and a hammer, tap in a new oil seal until its surface is flush with the oil seal retainer edge.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Apply MP grease to the lip of the oil seal.

  3. INSTALL CAMSHAFT OIL SEAL RETAINER


    1. Install a new gasket and the retainer with the 4 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  4. INSTALL NO. 2 TIMING BELT COVER


    1. Install the timing belt cover with the 4 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  5. INSTALL CAMSHAFT TIMING PULLEY


    1. Install the woodruff key to the key groove of the camshaft.

    2. B001D4W

      Align the timing mark on the camshaft timing pulley with the timing mark on the No. 2 timing belt cover and temporarily install the pulley with the bolt.

    3. B001CY3E01

      Using SST, tighten the bolt.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
      Torque:
      98 N*m  { 999 kgf*cm, 72 ft.*lbf }

  6. SET NO. 1 CYLINDER TO TDC/COMPRESSION

    Click here

  7. INSTALL TIMING BELT

    Click here

  8. CHECK NO. 1 CYLINDER TO TDC/COMPRESSION

    Click here

  9. INSTALL TIMING BELT GUIDE

    Click here

  10. INSPECT VALVE CLEARANCE

    Click here

  11. ADJUST VALVE CLEARANCE

    Click here

  12. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

    Click here

  13. INSTALL INTAKE PIPE

    Click here

  14. INSTALL TIMING BELT COVER

    Click here

  15. INSTALL IDLE PULLEY ASSEMBLY

    Click here

  16. INSTALL CRANKSHAFT PULLEY

    Click here

  17. INSTALL VANE PUMP DRIVE PULLEY

    Click here

  18. INSTALL FAN SHROUD

    Click here

  19. INSTALL RADIATOR RESERVE TANK ASSEMBLY

    Click here

  20. INSTALL NO. 1 RADIATOR HOSE

    Click here

  21. INSTALL WIRING HARNESS CLAMP BRACKET (for LHD)

    Click here

  22. CONNECT WIRE HARNESS


    1. B001ELR

      Attach the 4 wire harness clamps.

    2. Install the generator wire with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    3. Install the terminal cap.

    4. Connect the generator connector and cooler compressor connector.

    5. B001IF8

      for LHD:

      Attach the 4 wire harness clamps.

  23. INSTALL AIR CLEANER CASE ASSEMBLY

    Click here

  24. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  25. INSTALL RESONATOR WITH AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  26. INSTALL FRONT FENDER APRON SEAL RH

    Click here

  27. ADD ENGINE COOLANT

    Click here

  28. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  29. INSPECT FOR ENGINE COOLANT LEAK

    Click here

  30. INSPECT ENGINE IDLE SPEED

    Click here

  31. INSPECT MAXIMUM ENGINE SPEED

    Click here

  32. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  33. INSTALL FRONT BUMPER COVER LOWER

    Click here

  34. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here