ПРИВОДНОЙ РЕМЕНЬ ГАЗОРАСПРЕДЕЛЕНИЯ УСТАНОВКА

PROCEDURE


  1. INSTALL NO. 1 TIMING BELT IDLER SUB-ASSEMBLY


    1. B001H3AE02

      Install the No. 1 belt idler with the 3 bolts.

      Torque:
      for bolt A
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      for bolt B, C
      19 N*m  { 195 kgf*cm, 14 ft.*lbf }

      Tech Tips

      B001GPJE02
      *1 13 mm (0.51 in.)
      *2 36.5 mm (1.44 in.)

      • The bolt lengths for bolt A, B and C as follows.

      • Bolt C is combined with the No. 1 timing belt idler.

      Standard Bolt
      Item Length
      A 76.5 mm (3.01 in.)
      B 42.9 mm (1.69 in.)
      C 41.3 mm (1.63 in.)

  2. SET NO. 1 CYLINDER TO TDC/COMPRESSION


    1. B001CNJE01
      Text in Illustration
      *1 Timing Mark
      B001CHY Turn

      Using the crankshaft pulley bolt, align the groove of the crankshaft pulley with the timing pointer by turning the crankshaft clockwise.

      Note

      Do not turn the crankshaft pulley counterclockwise.

    2. B001E2W

      Set the timing and drive pulleys at each position.

      Note


      • Make sure the engine is cold.

      • When turning the crankshaft or camshaft, the valve heads will hit against the piston top. Do not turn them more than necessary.

  3. INSTALL TIMING BELT

    B001G5F

    Tech Tips

    If reusing the timing belt, align the points marked during removal, and install the timing belt with the arrow pointing in the direction the belt moves when the engine is running.


    1. Remove any oil or water on each pulley, and keep them clean.

    2. Install the timing belt to the crankshaft timing and timing belt idlers.

    3. B001D5SE02
      Text in Illustration
      *1 Timing Mark

      Using SST, slightly turn the injection pump drive pulley clockwise. Install the timing belt to the pulley, and align the timing marks of the drive pulley and timing belt case.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
    4. B001D2WE02
      Text in Illustration
      *1 Timing Mark

      Using SST, slightly turn the camshaft timing pulley clockwise. Install the timing belt to the timing pulley, and align the timing marks of the timing pulley and timing belt case.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    5. Check that the timing belt has tension between the injection pump drive and camshaft timing pulleys.

    6. Install the timing belt to the No. 1 timing belt idler.

    7. B001HYZE03

      Loosen the No. 1 timing belt idler bolt (A), and stretch the timing belt.

    8. Slowly turn the crankshaft pulley.

      Note

      Always turn the crankshaft clockwise.

    9. Tighten the No. 1 timing belt idler bolt.

      Torque:
      44 N*m  { 449 kgf*cm, 33 ft.*lbf }

  4. CHECK NO. 1 CYLINDER TO TDC/COMPRESSION


    1. Slowly turn the crankshaft pulley 2 revolutions from TDC to TDC.

      Note

      Always turn the crankshaft clockwise.

    2. B001IJ1

      Check that the timing marks for each pulley align as shown in the illustration.

      If the timing marks do not align, remove the timing belt and reinstall it.

  5. INSTALL TIMING BELT GUIDE


    1. B001G9U

      Install the timing belt guide with the cup side facing outward.

  6. INSTALL TIMING BELT COVER


    1. B001HFJE02
      Text in Illustration
      *1 Gasket

      Install 2 new gaskets to the timing belt cover.

    2. B001FDV

      Install the timing belt cover with the 11 bolts and washers.

      Torque:
      for bolt A
      8.5 N*m  { 85 kgf*cm, 75 ft.*lbf }
      except bolt A
      11 N*m  { 107 kgf*cm, 8 ft.*lbf }

  7. INSTALL IDLE PULLEY ASSEMBLY


    1. Install the idle pulley bracket with the 2 bolts.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }

  8. INSTALL CRANKSHAFT PULLEY


    1. Align the key groove of the pulley with the pulley set key, and slide the pulley onto the crankshaft to install it.

    2. B001FEVE03
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, install the pulley bolt.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
      Torque:
      235 N*m  { 2396 kgf*cm, 173 ft.*lbf }

  9. INSTALL VANE PUMP DRIVE PULLEY


    1. Install the vane pump drive pulley and cooler compressor drive pulley with the 4 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  10. INSTALL FAN SHROUD


    1. Install the fan shroud Click here.

  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  12. INSPECT ENGINE IDLE SPEED

    Click here

  13. INSPECT MAXIMUM ENGINE SPEED

    Click here