БЛОК ДВИГАТЕЛЯ УСТАНОВКА

PROCEDURE


  1. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY

    Click here

  2. INSTALL OIL FILTER BRACKET SUB-ASSEMBLY

    Click here

  3. INSTALL EXHAUST MANIFOLD

    Click here

  4. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  5. INSTALL VACUUM PUMP OIL OUTLET HOSE


    1. A01XIV8E03
      *1 0 to 10°

      Install the vacuum pump oil outlet hose with the bolt and 2 new gaskets.

      Torque:
      14 N*m  { 140 kgf*cm, 10 ft.*lbf }

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

  6. INSTALL UNION


    1. Clean the threads of the union and apply adhesive to them.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    2. Install the union to the cylinder block.

      Torque:
      29 N*m  { 290 kgf*cm, 21 ft.*lbf }

  7. INSTALL VACUUM PUMP OIL INLET HOSE

    Click here

  8. INSTALL NO. 1 FRONT ENGINE MOUNTING BRACKET RH


    1. Install the engine mounting bracket with the 4 bolts.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  9. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the dipstick guide.

    3. Install the dipstick guide with the 2 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    4. Install the dipstick.

  10. INSTALL NO. 1 FRONT ENGINE MOUNTING BRACKET LH


    1. Install the engine mounting bracket with the 4 bolts.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  11. INSTALL PUMP BRACKET


    1. A01XJ8QE03

      Install the pump bracket with the 3 bolts.

      Torque:
      for bolt A
      57 N*m  { 581 kgf*cm, 42 ft.*lbf }
      except bolt A
      78 N*m  { 795 kgf*cm, 58 ft.*lbf }

  12. INSTALL NO. 1 GENERATOR BRACKET


    1. Install the generator bracket with the 3 bolts.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  13. INSTALL WATER BY-PASS HOSE UNION


    1. Clean the threads of the water by-pass hose union and apply adhesive to them.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    2. Install the water by-pass hose union.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

  14. INSTALL INTAKE MANIFOLD

    Click here

  15. INSTALL WATER OUTLET HOUSING


    1. Install a new gasket to the cylinder head.

    2. Install the outlet hosing with the 3 bolts

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  16. INSTALL ENGINE COOLANT TEMPERATURE SENSOR

    Click here

  17. INSTALL CRANKSHAFT POSITION SENSOR

    Click here

  18. INSTALL INJECTION PUMP ASSEMBLY

    Click here

  19. INSTALL INJECTION PUMP DRIVE PULLEY

    Click here

  20. INSTALL GLOW PLUG ASSEMBLY

    Click here

  21. INSTALL NOZZLE HOLDER & NOZZLE SET

    Click here

  22. INSTALL NOZZLE LEAKAGE PIPE ASSEMBLY

    Click here

  23. INSTALL NO. 1 GLOW PLUG CONNECTOR

    Click here

  24. INSTALL INJECTION PIPE SET

    Click here

  25. INSTALL DIESEL THROTTLE BODY

    Click here

  26. INSTALL INTAKE FLANGE

    Click here

  27. INSTALL CRANKSHAFT TIMING PULLEY

    Click here

  28. SET NO. 1 CYLINDER TO TDC/COMPRESSION

    Click here

  29. INSTALL TIMING BELT

    Click here

  30. INSTALL TIMING BELT COVER

    Click here

  31. INSTALL CRANKSHAFT PULLEY

    Click here

  32. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET


    1. A01XD0H

      Install the No. 1 compressor mounting bracket with the 4 bolts.

      Torque:
      81 N*m  { 829 kgf*cm, 60 ft.*lbf }

  33. INSTALL ENGINE WIRE