ДВИГАТЕЛЬ В СБОРЕ СНЯТИЕ

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE BATTERY HOLD DOWN CLAMP


    1. B001I3Z

      Remove the nut and disconnect the engine wire.

    2. Remove the 2 nuts and battery hold down clamp.

  3. REMOVE BATTERY

  4. REMOVE BATTERY TRAY

  5. REMOVE HOOD SUB-ASSEMBLY


    1. Disconnect the washer nozzle hose.

    2. B001ETN

      Remove the 8 bolts and hood.

      Note

      If the hood support is detached from the ball joint, it become non-reusable. Therefore, do not detach the hood support from the ball joint unless replacing it.

  6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. Remove the cowl top ventilator louver Click here.

  7. REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  8. REMOVE FRONT BUMPER COVER LOWER


    1. Remove the clip, 5 bolts and front bumper cover lower.

  9. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. Remove the 4 bolts.

    2. B001IJW

      Unhook the engine under cover from the vehicle body as shown in the illustration.

  10. REMOVE TRANSMISSION UNDER COVER


    1. Remove the 2 bolts and transmission under cover.

  11. REMOVE REAR ENGINE UNDER COVER ASSEMBLY


    1. Remove the 4 bolts and rear engine under cover.

  12. DRAIN ENGINE COOLANT

    Click here

  13. DRAIN ENGINE OIL

    Click here

  14. REMOVE FRONT FENDER APRON SEAL RH


    1. Remove the 4 clips and fender apron seal.

  15. REMOVE NO. 1 FRONT FENDER APRON TO FRAME SEAL RH


    1. Remove the 5 clips and frame seal.

  16. REMOVE FRONT FENDER APRON SEAL LH


    1. Remove the 5 clips and fender apron seal.

  17. REMOVE NO. 1 FRONT FENDER APRON TO FRAME SEAL LH


    1. Remove the 5 clips and frame seal.

  18. REMOVE RESONATOR WITH AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  19. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  20. REMOVE AIR CLEANER CASE ASSEMBLY


    1. B001EHH

      Remove the 3 bolts and air cleaner case.

  21. REMOVE FRONT BUMPER COVER

    Click here

  22. REMOVE FRONT UPPER BUMPER RETAINER

    Click here

  23. REMOVE RADIATOR SIDE DEFLECTOR LH

    Click here

  24. REMOVE RADIATOR SIDE DEFLECTOR RH

    Click here

  25. REMOVE NO. 1 RADIATOR HOSE

    Click here

  26. REMOVE NO. 2 RADIATOR HOSE

    Click here

  27. REMOVE FAN SHROUD

    Click here

  28. REMOVE RADIATOR ASSEMBLY

    Click here

  29. REMOVE INTAKE PIPE ASSEMBLY

    Click here

  30. DISCONNECT COOLER COMPRESSOR ASSEMBLY


    1. B001DIU

      Remove the 4 bolts and idle pulley bracket.

    2. B001HMT

      Disconnect the connector.

    3. Remove the 3 bolts and disconnect the cooler compressor.

      Tech Tips

      It is not necessary to completely remove the cooler compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.

  31. REMOVE GENERATOR ASSEMBLY

    Click here

  32. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY


    1. Remove the glove compartment door Click here.

  33. DISCONNECT ENGINE WIRE


    1. B001CNE

      Remove the 3 bolts, detach the clamp and disconnect the engine wire.

    2. Remove the No. 1 relay block cover.

    3. B001EUY

      Remove the nut and detach the 2 claws.

    4. Disconnect the connector.

    5. Detach the 2 clamps and disconnect the engine wire.

    6. B001IF8

      for LHD:

      Detach the 4 clamps.

    7. B001F3ME06
      Text in Illustration
      *A for LHD
      *B for RHD

      Detach the grommet from the wire harness support.

    8. B001EUKE06
      Text in Illustration
      *A for LHD
      *B for RHD

      Detach the 4 claws to remove the wire harness support from the vehicle, and then pull out the ECM connector to remove it from the vehicle.

    9. B001HB2E02
      Text in Illustration
      *A for LHD
      *B for RHD

      Detach the clamp and disconnect the 5 connectors as shown in the illustration.

  34. REMOVE WIRING HARNESS CLAMP BRACKET (for LHD)


    1. B001HMF

      Remove the bolt and wiring harness clamp bracket.

  35. DISCONNECT HEATER WATER HOSE ASSEMBLY


    1. B001FYNE02
      Text in Illustration
      *A for Rear Heater

      Remove the bolt and disconnect the heater water hoses.

  36. LOOSEN FUEL TANK CAP ASSEMBLY

  37. DRAIN FUEL

    Click here

  38. DISCONNECT FUEL HOSE


    1. B001F5N

      Disconnect the 2 fuel hoses.

  39. DISCONNECT VANE PUMP ASSEMBLY


    1. B001GC0E04

      Using SST, hold the pulley and loosen the nut.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Remove the nut and vane pump pulley from the vane pump shaft.

    3. Remove the 2 bolts and nut and disconnect the vane pump.

      Tech Tips

      Disconnect the vane pump from the vehicle with the hoses connected, and hang it with a rope.

  40. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY

    Click here

  41. REMOVE STARTER ASSEMBLY

    Click here

  42. REMOVE OIL FILTER SUB-ASSEMBLY

    Click here

  43. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  44. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  45. REMOVE PROPELLER SHAFT ASSEMBLY

    Click here

  46. REMOVE MANUAL TRANSMISSION ASSEMBLY


    1. Remove the manual transmission Click here.

  47. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

    Note

    Perform this procedure when replacement of the engine mounting insulator is necessary.


    1. B001EVW

      Remove the 4 bolts and rear engine mounting insulator from the transmission.

  48. REMOVE CLUTCH COVER ASSEMBLY

    Click here

  49. REMOVE CLUTCH DISC ASSEMBLY

    Click here

  50. REMOVE FLYWHEEL SUB-ASSEMBLY

    B001HUZE04

    1. Using SST, hold the crankshaft.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021

    2. Remove the 8 bolts and flywheel.

  51. REMOVE REAR END PLATE


    1. Remove the 2 bolts and rear end plate.

  52. REMOVE FLYWHEEL HOUSING DUST SEAL

  53. INSTALL ENGINE HANGER


    1. B001FXXE03
      Text in Illustration
      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger

      Install an engine hanger to each location shown in the illustration.

      Tech Tips

      No. 1 Engine Hanger 12281-54080
      No. 2 Engine Hanger 12282-54070
      Bolt (No. 1 Engine Hanger) 90119-10736
      Bolt (No. 2 Engine Hanger) 91622-61022
      Torque:
      for No. 1 Engine Hanger
      59 N*m  { 602 kgf*cm, 44 ft.*lbf }
      for No. 2 Engine Hanger
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

      Note

      Install the engine hangers with new bolts.

  54. REMOVE ENGINE ASSEMBLY


    1. Attach an engine sling device and hang the engine with a chain block.

    2. B001FUFE02
      Text in Illustration
      *1 for RH Side
      *2 for LH Side

      Remove the 4 nuts and 4 bolts from the front engine mounting insulator LH and RH.

    3. Remove the engine by operating the engine sling device and chain block.

  55. INSTALL ENGINE TO ENGINE STAND


    1. Install the engine to an engine stand with bolts.

    2. Remove engine hanger.

  56. REMOVE ENGINE WIRE


    1. Remove the engine wire from the engine.

  57. REMOVE FRONT ENGINE MOUNTING INSULATOR


    1. B001ICM

      Remove the 2 nuts and 2 front engine mounting insulators.