FUEL LID LOCK CONTROL CABLE ASSEMBLY (for TMMK Made LHD) INSTALLATION


  1. INSTALL FUEL LID LOCK CONTROL CABLE SUB-ASSEMBLY


    1. Install the fuel lid lock control cable sub-assembly to the luggage door lock control cable sub-assembly with a new clamp and the 3 pieces of tape as shown in the illustration.

      B000NCXE02
      Text in Illustration
      *1 Luggage Door Lock Control Cable Sub-assembly *2 Fuel Lid Lock Control Cable Sub-assembly
      *a Clamp (A) *b Clamp
      *c Tape - -
      Reference Measurement
      Area Measurement Area Measurement
      a 295 to 305 mm (11.6 to 12.0 in.) b 880 to 900 mm (2.29 to 2.95 ft.)
      c 2090 to 2110 mm (6.86 to 6.92 ft.) d 2970 to 2990 mm (8.86 to 9.81 ft.)
      e 5.0 mm (0.197 in.) or less - -

      Note


      • Wrap tape around the designated position 1 to 3 times.

      • Make sure that the fuel lid lock control cable sub-assembly and luggage door lock control cable sub-assembly are not kinked.

    2. Engage the 10 clamps and install the fuel lid lock control cable sub-assembly and luggage door lock control cable sub-assembly.

    3. B000LKAE02
      Text in Illustration
      *a Cutout
      *b Guide

      Align the cutouts and guides, and then insert the fuel filler opening lid lock retainer.

    4. B000N7SE04
      Text in Illustration
      *a Claw

      Engage the 2 claws and install the fuel filler opening lid lock retainer.

    5. B000HTZ

      Engage the 2 claws and install the fuel lid lock control cable sub-assembly.

    6. Engage the clamp and connect the luggage door lock control cable sub-assembly.

    7. Connect the luggage door lock control cable sub-assembly.

    8. B000IRO

      Engage the guide as shown in the illustration.

    9. Return the floor carpet to the original position.

    10. Engage the 2 clamps and install the 2 scuff plate clips.

    11. Engage the 3 clamps and connect the wire harness.

  2. INSTALL FUEL LID LOCK OPEN LEVER SUB-ASSEMBLY


    1. B000J3VE01
      Text in Illustration
      *1 Luggage Door Lock Control Cable Sub-assembly
      *2 Fuel Lid Lock Control Cable Sub-assembly

      Connect the fuel lid lock control cable sub-assembly and luggage door lock control cable sub-assembly to the fuel lid lock open lever sub-assembly.

    2. B000JQY

      Engage the guide and install the fuel lid lock open lever sub-assembly as shown in the illustration.

    3. Install the screw.

  3. INSTALL LUGGAGE COMPARTMENT INNER TRIM COVER LH


    1. Engage the fastener.

    2. Install the luggage compartment inner trim cover LH with the 2 clips.

  4. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK


    1. B000L20E01
      Text in Illustration
      *a Pin

      Engage the pin to install the No. 1 luggage compartment trim hook.

  5. INSTALL REAR FLOOR FINISH PLATE


    1. B000NPV

      Engage the 4 clips to install the rear floor finish plate as shown in the illustration.

    2. Install the 5 clips.

  6. INSTALL SPARE WHEEL COVER ASSEMBLY


    1. Install the spare wheel cover assembly.

  7. INSTALL LUGGAGE COMPARTMENT DOOR HINGE COVER LH


    1. B000K42

      Engage the clip.

    2. Install the luggage compartment door hinge cover LH with the 2 clips.

  8. INSTALL LUGGAGE COMPARTMENT DOOR COVER


    1. B000HTS

      Install the luggage compartment door cover with the 13 clips.

  9. INSTALL CENTER PILLAR LOWER GARNISH LH


    1. Engage the 2 claws and 3 clips to install the center pillar lower garnish LH.

  10. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH


    1. Install the floor anchor of the front seat outer belt assembly with the bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }
    2. Check if the ELR locks.

      Note

      The check should be performed with the front seat outer belt assembly installed.


      1. With the belt assembly installed, check that the belt locks when it is pulled out quickly.

  11. INSTALL LAP BELT OUTER ANCHOR COVER


    1. Engage the 3 claws to install the lap belt outer anchor cover.

  12. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH


    1. B000JVDE02
      Text in Illustration
      *a Alignment Mark (Pink)

      Align the alignment mark (Pink) on the weatherstrip with the protruding portion on the vehicle body indicated by the arrow in the illustration, and install the rear door opening trim weatherstrip LH.

      Note

      After installation, check that the corners fit correctly.

  13. INSTALL REAR DOOR SCUFF PLATE LH


    1. Engage the 6 claws to install the rear door scuff plate LH.

      Tech Tips

      Engage the claws from the rear side of the scuff plate.

  14. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH


    1. B000HY0E02
      Text in Illustration
      *a Alignment Mark (Yellow)

      Align the alignment mark (Yellow) on the weatherstrip with the protruding portion on the vehicle body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip LH.

      Note

      After installation, check that the corners fit correctly.

  15. INSTALL FRONT DOOR SCUFF PLATE LH


    1. Engage the 10 claws to install the front door scuff plate LH.

  16. INSTALL REAR SIDE SEATBACK ASSEMBLY LH


    1. Engage the hook.

    2. Install the rear side seatback assembly LH with the 2 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
    3. Connect the connector.

    4. Connect the rear seat outer belt assembly to the rear seat shoulder belt guide.

  17. INSTALL REAR SEAT CUSHION LOCK HOOK


    1. B000HKU

      Engage the 2 claws to install a new rear seat cushion lock hook as shown in the illustration.

      Note

      Rear seat cushion lock hooks must not be reused.

      Tech Tips

      Use the same procedure for the RH side and the LH side.

  18. INSTALL REAR SEAT CUSHION ASSEMBLY


    1. Place the rear seat cushion assembly in the cabin.

      Note

      Be careful not to damage the vehicle body.

    2. Pass the 2 rear seat inner belt assemblies through the rear seat cushion assembly.

    3. B000KWO

      Engage the 2 rear seat cushion frame hooks on the front side of the rear seat cushion assembly to the 2 rear seat cushion lock hooks as shown in the illustration.

    4. Confirm that the rear seat cushion assembly is securely installed.

      Note

      When installing the rear seat cushion assembly, make sure that the seat belt buckles are not under the rear seat cushion assembly.

  19. INSTALL FRONT SEAT ASSEMBLY LH (for Manual Seat)

    Click here

  20. INSTALL FRONT SEAT ASSEMBLY LH (for Power Seat)

    Click here

  21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  22. INSPECT SRS WARNING LIGHT

    Click here