SLIDING ROOF HOUSING (for TMC, TMMR Made) INSTALLATION


  1. INSTALL SLIDING ROOF HOUSING ASSEMBLY


    1. Loosen the 4 bolts from the sliding roof housing assembly.

    2. Install the sliding roof housing assembly with the 4 bolts and 8 nuts.

      Torque:
      Nut
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      Bolt
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    3. Tighten the 4 bolts to the sliding roof housing assembly.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    4. B000N00E01
      Text in Illustration
      *1 Clip
      *2 Marking

      for Clamp Type:


      1. Insert the sliding roof drain hose.

        Tech Tips

        The hose should be inserted to the base of the drain pipe.

      2. Engage the claw to connect the sliding roof drain hose.

        Tech Tips


        • Make sure that the clamp is on the marking or between the marking and hose end.

        • Use the same procedure for the other 3 sliding roof drain hoses.

    5. B000JKJE01
      Text in Illustration
      *1 Clip
      *2 Marking
      *a Front Side
      *b Outside

      for Clip Type:


      1. Expand the clip to insert the sliding roof drain hose.

        Tech Tips

        The hose should be inserted to the base of the drain pipe.

      2. Release the clip to connect the sliding roof drain hose.

        Note

        The clip must face toward the outside of the vehicle and also be above the lower surface of the sliding roof housing when installing the drain hoses.

        Tech Tips


        • Make sure that the clip is on the marking or between the marking and hose end.

        • Use the same procedure for the other 3 sliding roof drain hoses.

  2. INSTALL REAR NO. 2 SIDE RAIL SPACER LH


    1. B000IJ4

      Engage the 2 claws to install the rear No. 2 side rail spacer LH.

  3. INSTALL REAR NO. 2 SIDE RAIL SPACER RH

    Tech Tips

    Use the same procedure as for the LH side.

  4. INSTALL SLIDING ROOF PANEL OR REMOVABLE ROOF WEATHERSTRIP


    1. Install the sliding roof panel or removable roof weatherstrip as follows:


      1. Position the joint of the weatherstrip at the rear center.

      2. Align the alignment mark (green) on the weatherstrip with the middle marks at the corners of the sliding roof panel sub-assembly and install the weatherstrip.

      3. Install the lip of the weatherstrip firmly.

        B000MF8E01
        Text in Illustration
        *A Normal *B Abnormal
        *a Joint *b Rear Side
        *c Alignment Mark (Green) *d Middle Mark
        *e Pinched *f Exposed
        *g Gap (raised, wavy, etc.) - -

  5. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY


    1. Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 4 screws.

    2. Perform a level check.

      B000KLRE01

      1. Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.

        Standard
        Area Measurement
        A - A

        0 + 1.0 mm (0 + 0.0394 in.)

        0 - 2.0 mm (0 - 0.0787 in.)
        B - B

        0 + 2.0 mm (0 + 0.0787 in.)

        0 - 1.0 mm (0 - 0.0394 in.)
        C - C

        0 + 1.5 mm (0 + 0.0591 in.)

        0 - 1.5 mm (0 - 0.0591 in.)
        D - D

        0 + 1.5 mm (0 + 0.0591 in.)

        0 - 1.0 mm (0 - 0.0394 in.)

        Tech Tips

        "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

    3. B000JMTE03
      Text in Illustration
      *a Even

      Perform a gap check.


      1. Check the gap between the roof panel and roof glass.

        Note

        The gap must be even all around.

    4. B000KBZ

      After adjusting the sliding roof glass, using a T25 "TORX" socket wrench, install the sliding roof glass sub-assembly with the 4 screws.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  6. CHECK FOR WATER LEAK


    1. After adjusting the sliding roof glass sub-assembly, check for water leaks.

    2. If there are any leaks, readjust the sliding roof glass sub-assembly.

  7. INSTALL SLIDING ROOF SIDE GARNISH LH


    1. Engage the 2 claws to install a new sliding roof side garnish LH.

  8. INSTALL SLIDING ROOF SIDE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  9. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH

    Click here

  10. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  11. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

    Click here

  12. CHECK SLIDING ROOF SYSTEM

    Click here

  13. INSPECT FOR WATER LEAK


    1. After adjusting the sliding roof glass sub-assembly, inspect for water leaks.

    2. If there are any leaks, readjust the sliding roof glass sub-assembly.