BACK WINDOW GLASS (for TMMK Made) INSTALLATION

INSTALL NO. 2 BACK WINDOW GLASS STOPPER (for 2-piece Type)

1. Using a brush or sponge, coat the installation area of 2 new No. 2 back window glass stoppers with primer G.

   Note

   
   

   • Do not apply too much primer G.

   • Allow the primer G to dry for 3 minutes or more.

   • Throw away any leftover primer G.

   Tech Tips

   If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

2. 

   Text in Illustration

   *A	Back Side
   *1	Ceramic Notch
   *a	Back Window Glass Edge

   Install the 2 new No. 2 back window glass stoppers to the back window glass as shown in the illustration.

   Standard Dimension
   Area Dimension a 14.2 to 15.2 mm (0.559 to 0.598 in.)

   Tech Tips

   Only 2-piece type back window glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

INSTALL NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type)

INSTALL BACK WINDOW OUTSIDE MOULDING

1. Using a brush or sponge, coat the installation area of a new back window outside moulding with primer G.

   Note

   
   

   • Do not apply too much primer G.

   • Allow the primer G to dry for 3 minutes or more.

   • Throw away any leftover primer G.

   Tech Tips

   If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

2. 

   Text in Illustration

   *A

   Back Side

   Install the new back window outside moulding to the back window glass as shown in the illustration.

   Standard Dimension
   Area Dimension a 7.4 mm (0.291 in.)

INSTALL BACK WINDOW GLASS ADHESIVE DAM

INSTALL BACK WINDOW GLASS SUB-ASSEMBLY

1. 

   Text in Illustration

   *1

   Matchmark

   Position the back window glass sub-assembly.

   
   

   1. Using suction cups, place the back window glass sub-assembly in the correct position.

   2. Check that the whole contact surface of the back window glass sub-assembly is perfectly even.

   3. Align the matchmarks on the back window glass sub-assembly and vehicle body.

      Note

      Check that the back window glass stoppers are engaged to the vehicle body correctly.

   4. Remove the back window glass sub-assembly.

2. Using a brush, coat the installation surface on the vehicle body with primer M.

   

   Text in Illustration

   *1	Brush	*2	Primer M
   *3	Adhesive	-	-
   *a	Correct	*b	Incorrect

   Note

   
   

   • Do not coat the adhesive with primer M.

   • Do not apply too much primer M.

   • Allow the primer M to dry for 3 minutes or more.

   • Throw away any leftover primer M.

   Tech Tips

   If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

3. Using a brush or sponge, coat the adhesive application area with primer G.

   

   Text in Illustration

   *A	Back Side	-	-
   *1	Ceramic Notch	*2	Primer G
   *a	Adhesive Center Line	-	-

   Standard Dimension
   Area Dimension a 18.5 mm (0.728 in.) or more b 14.0 mm (0.551 in.) or more c 14.0 mm (0.551 in.) or more d 11.0 mm (0.433 in.) or more

   Note

   
   

   • Do not apply too much primer G.

   • Allow the primer G to dry for 3 minutes or more.

   • Throw away any leftover primer G.

   Tech Tips

   If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

4. Apply adhesive to the back window glass sub-assembly.

   Adhesive
   Toyota Genuine Windshield Glass Adhesive or equivalent

   
   
   1. 

      Text in Illustration

      *1

      Nozzle

      Cut off the tip of the cartridge nozzle as shown in the illustration.

      Standard Dimension
      Area Dimension a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.)

   2. Load the sealer gun with the cartridge.

   3. Apply adhesive to the back window glass sub-assembly as shown in the illustration.

      

      Text in Illustration

      *A	Back Side	-	-
      *1	Ceramic Notch	*2	Adhesive
      *a	Adhesive Center Line	-	-

      Standard Dimension
      Area Dimension a 6.5 mm (0.256 in.) b 8.0 mm (0.315 in.) c 10.0 mm (0.394 in.) d 10.0 mm (0.394 in.) e 16.5 mm (0.650 in.)

      Tech Tips

      Apply adhesive to the ceramic notches.

5. Install the back window glass sub-assembly.

   
   
   1. 

      Text in Illustration

      *1

      Matchmark

      Using suction cups, position the back window glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.

      Note

      
      

      • Check that the back window glass stoppers are engaged to the vehicle body correctly.

      • Check the clearance between the vehicle body and back window glass sub-assembly.

   2. Lightly press the front surface of the back window glass sub-assembly to ensure that the back window glass sub-assembly is securely fit to the vehicle body.

      Tech Tips

      Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

   3. Using a scraper, remove any excess or protruding adhesive.

   4. Hold the back window glass sub-assembly using protective tape until the applied adhesive becomes hard.

      Note

      Do not drive the vehicle for the time described in the table below.

      Minimum Time
      Temperature Minimum Time Prior to Driving Vehicle 35°C (95°F) 1 hour and 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours

6. Connect each connector.

INSPECT FOR LEAK

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

2. If water leaks into the cabin, allow the water to dry and add adhesive.

3. Remove the protective tape.

INSTALL ROOF HEADLINING ASSEMBLY

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