WINDSHIELD GLASS (for TMMK Made) INSTALLATION


  1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. Using a brush or sponge, coat the installation area of 2 new No. 2 windshield glass stoppers with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the 2 new No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.

      B000LU8E01
      Text in Illustration
      *A Back Side - -
      *1 Ceramic Notch - -
      *a Windshield Glass Edge - -
      Standard Dimension
      Area Dimension
      a 13.7 to 14.7 mm (0.539 to 0.578 in.)

      Tech Tips

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. B000LUJ

      Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

      Tech Tips

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL WINDSHIELD GLASS RETAINER


    1. Using a brush or sponge, coat the installation area of 2 new windshield glass retainers with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. B000JQTE01
      Text in Illustration
      *A Back Side
      *1 Ceramic Notch

      Install the 2 new windshield glass retainers to the windshield glass as shown in the illustration.

  4. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. Using a brush or sponge, coat the installation area of a new windshield outside moulding with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. B000M2DE01
      Text in Illustration
      *A Back Side

      Install the new windshield outside moulding to the windshield glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 6.9 mm (0.272 in.)

  5. INSTALL WINDSHIELD GLASS ADHESIVE DAM


    1. Using a brush or sponge, coat the installation area of a new windshield glass adhesive dam with primer G.

      B000J4FE01
      Text in Illustration
      *A Back Side - -
      *1 Primer G *2 Ceramic Notch
      Standard Dimension
      Area Dimension
      a 32.5 mm (1.28 in.)
      b 10.0 mm (0.394 in.)

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the windshield glass adhesive dam to the windshield glass as shown in the illustration.

      B000NAME01
      Text in Illustration
      *A Back Side - -
      *1 Ceramic Notch *2 Windshield Glass Adhesive Dam
      Standard Dimension
      Area Dimension
      a 35.0 mm (1.38 in.)

  6. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY


    1. B000IYPE01
      Text in Illustration
      *1 Matchmark

      Position the windshield glass sub-assembly.


      1. Using suction cups, place the windshield glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the windshield glass sub-assembly is perfectly even.

      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.

        Note

        Check that the windshield glass stoppers and windshield glass retainers are engaged to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.

    2. Using a brush, coat the installation surface on the vehicle body with primer M.

      B000IJBE01
      Text in Illustration
      *1 Brush *2 Primer M
      *3 Adhesive - -
      *a Correct *b Incorrect

      Note


      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the adhesive application area with primer G.

      B000J3LE02
      Text in Illustration
      *A Back Side - -
      *1 Primer G *2 Ceramic Notch
      *a Adhesive Center Line - -
      Standard Dimension
      Area Dimension
      a 9.6 mm (0.378 in.) or more
      b 16.5 mm (0.650 in.) or more
      c 18.5 mm (0.728 in.) or more
      d 11.0 mm (0.433 in.) or more

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips


      • Apply primer G to the ceramic notches.

      • If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    4. Apply adhesive to the windshield glass sub-assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. B000LEWE05
        Text in Illustration
        *1 Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.

        B000LWVE02
        Text in Illustration
        *A Back Side - -
        *1 Adhesive *2 Ceramic Notch
        Standard Dimension
        Area Dimension
        a 9.5 mm (0.374 in.)
        b 9.5 mm (0.374 in.)
        c 4.0 mm (0.157 in.)
        d 8.0 mm (0.315 in.)
        e 4.0 mm (0.157 in.)

        Tech Tips

        Apply adhesive to the ceramic notches.

    5. B000IYPE01
      Text in Illustration
      *1 Matchmark

      Install the windshield glass sub-assembly.


      1. Using suction cups, position the windshield glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the windshield glass stoppers and windshield glass retainers are engaged to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass sub-assembly.

      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass sub-assembly is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the windshield glass sub-assembly using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  7. INSPECT FOR LEAK


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  8. INSTALL ROOF HEADLINING ASSEMBLY


    1. Return the front section of its roof headlining assembly to it original position.

  9. INSTALL VISOR HOLDER


    1. B000ILM

      Engage the 2 claws.

    2. Push in the visor holder as shown in the illustration.

      Tech Tips

      Use the same procedure for the other visor holder.

  10. INSTALL VISOR ASSEMBLY LH


    1. Install the visor assembly LH with the 2 screws.

  11. INSTALL VISOR BRACKET COVER (for LH Side)


    1. B000IGN

      Engage the 4 claws to install the visor bracket cover.

  12. INSTALL VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  13. INSTALL VISOR BRACKET COVER (for RH Side)

    Tech Tips

    Use the same procedure as for the LH side.

  14. INSTALL SLIDING ROOF OPENING TRIM MOULDING (w/ Sliding Roof)


    1. B000K0GE02
      Text in Illustration
      *a Notch
      *b Alignment Mark

      Align the alignment mark on the moulding with the notch of the roof headlining to install the sliding roof opening trim moulding.

      Note

      After installation, check that the corners fit correctly.

  15. INSTALL ASSIST GRIP SUB-ASSEMBLY


    1. B000IQX

      Put the assist grip sub-assembly together as shown in the illustration.

    2. B000KBK

      Engage the 2 clips to install the assist grip sub-assembly.

    3. B000KGV

      Engage the 4 claws to install the 2 assist grip covers.

      Tech Tips

      Use the same procedure for the RH side.

  16. INSTALL REAR ASSIST GRIP ASSEMBLY LH


    1. B000J2S

      Put the rear assist grip assembly LH together as shown in the illustration.

    2. B000K3C

      Engage the 2 clips to install the rear assist grip assembly LH.

    3. B000HOG

      Engage the 4 claws to install the 2 assist grip covers.

  17. INSTALL REAR ASSIST GRIP ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  18. INSTALL NO. 1 ROOM LIGHT ASSEMBLY (w/o Sliding Roof)


    1. B000L4DE01
      Text in Illustration
      *a Switch Part of Room Light Switch Base
      *b Switch Part of No. 1 Room Light Housing

      Align the switch parts shown in the illustration and engage the 4 claws to install the room light switch base to the No. 1 room light housing.

    2. B000HHOE01
      Text in Illustration
      *a Front

      Engage the 4 claws to install the No. 1 room light housing.

    3. B000M8VE01
      Text in Illustration
      *a Front

      Engage the 4 claws to install the No. 1 room light lens.

  19. INSTALL SPOT LIGHT ASSEMBLY (w/ Sliding Roof)


    1. B000HU9E01
      Text in Illustration
      *a Front

      Engage the 8 claws to install the map light sub-assembly to the spot light housing as shown in the illustration.

    2. B000LRBE01
      Text in Illustration
      *a Front

      Engage the 6 claws to install the spot light housing.

    3. B000ND1E01
      Text in Illustration
      *a Front

      Engage the 8 claws to install the 2 spot light lenses.

  20. INSTALL ROOF CONSOLE BOX ASSEMBLY (w/o Sliding Roof)


    1. Connect the connector.

    2. B000LK0

      Engage the 4 clips to install the roof console box assembly.

  21. INSTALL ROOF CONSOLE BOX ASSEMBLY (w/ Sliding Roof)


    1. Connect the connector.

    2. B000MPZ

      Engage the 4 clips to install the roof console box assembly.

  22. INSTALL FRONT PILLAR GARNISH LH


    1. Remove the protective cover.

    2. Install a new clips to the front pillar garnish LH.

    3. B000LGU

      Install a new front pillar garnish clip to front pillar garnish LH.

      Tech Tips

      Engage the front pillar garnish clip so that it is oriented as shown in the illustration.

    4. Engage the 2 guides as shown in the illustration.

    5. B000K96

      Engage the front pillar garnish clip and clip to install the front pillar garnish LH.

  23. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH


    1. B000HY0E02
      Text in Illustration
      *a Alignment Mark (Yellow)

      Align the alignment mark (Yellow) on the weatherstrip with the protruding portion on the vehicle body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip LH.

      Note

      After installation, check that the corners fit correctly.

  24. INSTALL FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  25. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH


    1. B000HULE02
      Text in Illustration
      *a Alignment Mark (White)

      Align the alignment mark (White) on the weatherstrip with the protruding portion on the vehicle body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip RH.

      Note

      After installation, check that the corners fit correctly.

  26. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

    Click here

  27. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. Engage the 8 guides as shown in the illustration.

      B000N4O

    2. Engage the 6 claws and guide to install the cowl top ventilator louver sub-assembly.

      B000MEG

  28. INSTALL FRONT FENDER TO COWL SIDE SEAL LH


    1. for TMC,TMMR Made:


      1. B000ILF

        Engage the 3 guides and 2 clips to install the front fender to cowl side seal LH as shown in the illustration.

    2. for TMMK Made:


      1. B000I24

        Engage the guide and 2 clips to install the front fender to cowl side seal LH as shown in the illustration.

  29. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

    Tech Tips

    Use the same procedure as for the LH side.

  30. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. B000HZ5E04
      Text in Illustration
      *a Wiper Arm Serration

      When reusing the front wiper arm and blade assembly LH:


      1. Clean the wiper arm serrations.

    2. B000HNCE02
      Text in Illustration
      *a Wiper Pivot Serration

      When reusing the windshield wiper link assembly:


      1. Clean the wiper pivot serrations with a wire brush.

    3. B000I69E03
      Text in Illustration
      *1 Ceramic Dot

      Set the front wiper arm and blade assembly LH in the range shown in the illustration and then install the front wiper arm and blade assembly LH with the nut.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }
      Area Measurement
      A 7.5mm (0.295 in.)

      Tech Tips

      Hold the wiper arm by hand while tightening the nut.

  31. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. B000HZ5E04
      Text in Illustration
      *a Wiper Arm Serration

      When reusing the front wiper arm and blade assembly RH:


      1. Clean the wiper arm serrations.

    2. B000HNCE02
      Text in Illustration
      *a Wiper Pivot Serration

      When reusing the windshield wiper link assembly:


      1. Clean the wiper pivot serrations with a wire brush.

    3. B000J5CE03
      Text in Illustration
      *1 Ceramic Dot

      Set the front wiper arm and blade assembly RH in the range shown in the illustration and then install the front wiper arm and blade assembly RH with the nut.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }
      Area Measurement
      A 7.5mm (0.295 in.)

      Tech Tips

      Hold the wiper arm by hand while tightening the nut.

    4. Turn the ignition switch to ON.

    5. Operate the front wiper while spraying washer fluid onto the windshield glass. Make sure that the front wiper functions properly and the wiper does not come into contact with the vehicle body.

    6. Lift each wiper arm twice after the wipers stop and check the wiper set position.

    7. Turn the ignition switch off.