WINDSHIELD GLASS (for TMMK Made) REMOVAL


  1. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. B000J8F

      Remove the nut and front wiper arm and blade assembly LH.

  2. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. B000LCJ

      Remove the nut and front wiper arm and blade assembly RH.

  3. REMOVE FRONT FENDER TO COWL SIDE SEAL LH


    1. for TMC, TMMR Made:


      1. B000HOQ

        Disengage the 2 clips and 3 guides and remove the front fender to cowl side seal LH as shown in the illustration.

    2. for TMMK Made:


      1. B000KUD

        Disengage the 2 clips and guide and remove the front fender to cowl side seal LH as shown in the illustration.

  4. REMOVE FRONT FENDER TO COWL SIDE SEAL RH

    Tech Tips

    Use the same procedure as for the LH side.

  5. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. Disengage the 6 claws and guide as shown in the illustration.

      B000NRN

    2. Disengage the 8 guides and pull out the cowl top ventilator louver sub-assembly as shown in the illustration.

      B000KP5

  6. REMOVE INNER REAR VIEW MIRROR ASSEMBLY

    Click here

  7. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH


    1. B000KDO

      Disconnect the front door opening trim weatherstrip LH.

  8. REMOVE FRONT PILLAR GARNISH LH


    1. B000I6YE01
      Text in Illustration
      *1 Front Pillar Garnish Clip

      Pull the upper part of the garnish toward the inside of the cabin and disengage the garnish from the base of the 2 clips.

      Tech Tips

      Make the front pillar garnish LH hang from the front pillar garnish clip.

    2. B000K0CE02

      While pushing the tabs of the front pillar garnish clip in the direction indicated by the arrows (A) shown in the illustration, disengage the front pillar garnish clip.

      Note

      Do not apply excessive force using a tool.

    3. Pull the garnish in the direction indicated by the arrow (B) shown in the illustration to disengage the 2 guides and remove the front pillar garnish LH.

    4. Remove the 2 clips from the front pillar garnish LH.

    5. B000KY7E02
      Text in Illustration
      *1 Curtain Shield Airbag Assembly LH
      *a Protective Cover
      B000JL5 Adhesive Tape

      Protect the curtain shield airbag assembly LH.


      1. Cover the curtain shield airbag assembly LH with a piece of cloth or nylon and secure the edges of the cover with tape as shown in the illustration.

        Note

        Cover the curtain shield airbag assembly LH with a protective cover as soon as the front pillar garnish LH is removed.

  9. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH

    Tech Tips

    Use the same procedure as for the LH side.

  10. REMOVE FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  11. REMOVE ROOF CONSOLE BOX ASSEMBLY (w/o Sliding Roof)


    1. B000IMC

      Using a moulding remover, disengage the 4 clips.

    2. Disconnect the connector and remove the roof console box assembly.

  12. REMOVE ROOF CONSOLE BOX ASSEMBLY (w/ Sliding Roof)


    1. B000J47

      Using a moulding remover, disengage the 4 clips.

    2. Disconnect the connector and remove the roof console box assembly.

  13. REMOVE NO. 1 ROOM LIGHT ASSEMBLY (w/o Sliding Roof)


    1. B000KVAE01
      Text in Illustration
      *1 Protective Tape
      *a Front

      Using a screwdriver with its tip wrapped with protective tape, disengage the 4 claws and remove the No. 1 room light lens.

    2. B000IT9E01
      Text in Illustration
      *1 Protective Tape
      *a Front

      Using a screwdriver with its tip wrapped with protective tape, disengage the 4 claws as shown in the illustration and remove the No. 1 room light housing.

    3. B000M37E02
      Text in Illustration
      *1 Room Light Switch Base

      Using a screwdriver, disengage the 4 claws and disconnect the room light switch base from the No. 1 room light housing.

  14. REMOVE SPOT LIGHT ASSEMBLY (w/ Sliding Roof)


    1. B000JUXE01
      Text in Illustration
      *1 Protective Tape
      *a Front

      Using a screwdriver with its tip wrapped with protective tape, disengage the 8 claws and remove the 2 spot light lenses.

    2. B000JV5E01
      Text in Illustration
      *1 Protective Tape
      *2 Claw <A>
      *3 Claw <B>
      *4 Claw <C>
      *a Front

      Using a screwdriver with its tip wrapped with protective tape and moulding remover, disengage the 2 claws <A>.

    3. Disengage the 2 claws <B> and 2 claws <C>, and disconnect the spot light housing.

    4. B000KDPE01
      Text in Illustration
      *1 Map Light Sub-assembly

      Using a screwdriver, disengage the 8 claws and disconnect the 2 map light sub-assemblies from the spot light housing.

  15. REMOVE ASSIST GRIP SUB-ASSEMBLY


    1. B000MKLE02
      Text in Illustration
      *a Protective Tape

      Using a screwdriver, disengage the 4 claws and remove the 2 assist grip covers.

      Note

      Do not forcibly pry the assist grip covers to prevent them from being deformed.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B000HXU

      Disengage the 2 clips and remove the assist grip sub-assembly.

    3. Remove the 2 clips from the vehicle body.

      Tech Tips

      Use the same procedure for the RH side.

  16. REMOVE REAR ASSIST GRIP ASSEMBLY LH


    1. B000KL4E02
      Text in Illustration
      *a Protective Tape

      Using a screwdriver, disengage the 4 claws and remove the 2 assist grip covers.

      Note

      Do not forcibly pry the assist grip covers to prevent them from being deformed.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B000J7I

      Disengage the 2 clips and remove the rear assist grip assembly LH.

    3. Remove the 2 clips from the vehicle body.

  17. REMOVE REAR ASSIST GRIP ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  18. REMOVE SLIDING ROOF OPENING TRIM MOULDING (w/ Sliding Roof)


    1. Remove the sliding roof opening trim moulding.

  19. REMOVE VISOR BRACKET COVER (for LH Side)


    1. B000MM7

      Using a moulding remover, disengage the 4 claws and remove the visor bracket cover.

  20. REMOVE VISOR ASSEMBLY LH


    1. B000JXS

      Remove the 2 screws and visor assembly LH.

  21. REMOVE VISOR BRACKET COVER (for RH Side)

    Tech Tips

    Use the same procedure as for the LH side.

  22. REMOVE VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  23. REMOVE VISOR HOLDER


    1. B000N4ME01

      Turn the visor holder approximately 45° and pull it out as shown in the illustration.

    2. Disengage the 2 claws and remove the visor holder.

      Tech Tips

      Use the same procedure for the other visor holder.

  24. REMOVE ROOF HEADLINING ASSEMBLY


    1. Slightly lower the front section of the roof headlining assembly so that the windshield glass can be removed.

      Note

      Do not damage the roof headlining assembly or vehicle interior.

      Tech Tips

      It is not necessary to completely remove the roof headlining assembly.

  25. REMOVE WINDSHIELD GLASS SUB-ASSEMBLY


    1. B000LV9E01
      Text in Illustration
      *1 Protective Tape

      Apply protective tape to the area around the installation position of the windshield glass sub-assembly on the vehicle body to prevent it from being scratched.

    2. B000KRGE01
      Text in Illustration
      *a Cut Off

      Using a knife, cut off the windshield outside moulding as shown in the illustration.

    3. B000IYPE01
      Text in Illustration
      *1 Matchmark

      Place matchmarks on the windshield glass sub-assembly and vehicle body at the locations indicated in the illustration.

      Tech Tips

      Matchmarks are not necessary if the windshield glass sub-assembly is not going to be reused.

    4. B000MCWE01
      Text in Illustration
      *1 Windshield Glass Stopper
      *a Piano Wire

      Pass a piano wire between the vehicle body and windshield glass sub-assembly from the interior.

    5. Tie both wire ends to wooden blocks or similar objects that can serve as handles.

    6. Cut off the adhesive by pulling the piano wire around the windshield glass sub-assembly.

      Note


      • When removing the windshield glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.

      • To prevent the safety pad from being scratched when removing the windshield glass sub-assembly, place a plastic sheet between the piano wire and safety pad.

    7. Disengage the windshield glass stoppers and windshield glass retainers.

      B000HJ9E01
      Text in Illustration
      *A for 1-piece Type *B for 2-piece Type
      *1 No. 1 Windshield Glass Stopper *2 No. 2 Windshield Glass Stopper
      *3 Windshield Glass Retainer - -

      Note


      • The No. 1 windshield glass stoppers, No. 2 windshield glass stoppers and windshield glass retainers are installed to the windshield glass as shown in the illustration. Be careful not to damage the windshield glass sub-assembly when cutting off the adhesive.

      • To prevent the windshield glass sub-assembly from falling when performing this operation, be sure to hold the windshield glass sub-assembly using suction cups.

      Tech Tips

      Depending on the vehicle, either 1-piece type or 2-piece type stoppers may be present.

    8. Using suction cups, remove the windshield glass sub-assembly.

      Note


      • Be careful not to drop the windshield glass sub-assembly.

      • Leave as much adhesive on the vehicle body as possible when removing the windshield glass sub-assembly.

  26. REMOVE WINDSHIELD GLASS ADHESIVE DAM


    1. When reusing the windshield glass:


      1. B000NETE01
        Text in Illustration
        *A Back Side

        Using a scraper, remove the windshield glass adhesive dam from the back side of the windshield glass.

        Note


        • Be careful not to damage the windshield glass.

        • Be sure to replace the window glass adhesive dam with a new one.

  27. REMOVE WINDSHIELD OUTSIDE MOULDING


    1. When reusing the windshield glass:


      1. B000I65E01
        Text in Illustration
        *A Back Side

        Using a scraper, remove the windshield outside moulding from the back side of the windshield glass.

        Note


        • Be careful not to damage the windshield glass.

        • Be sure to replace the windshield outside moulding with a new one.

  28. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)


    1. When reusing the windshield glass:


      1. B000HL4E01
        Text in Illustration
        *A Back Side

        Using a scraper, remove the 2 No. 1 windshield glass stoppers from the back side of the windshield glass.

        Note


        • Be careful not to damage the windshield glass.

        • Be sure to replace the 1-piece type No. 1 windshield glass stoppers with new 2-piece type No. 1 and No. 2 windshield glass stoppers.

  29. REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. When reusing the windshield glass:


      1. B000HL4E01
        Text in Illustration
        *A Back Side

        Using a scraper, remove the 2 No. 2 windshield glass stoppers from the back side of the windshield glass.

        Note


        • Be careful not to damage the windshield glass.

        • Be sure to replace the No. 2 windshield glass stoppers with new ones.

  30. REMOVE WINDSHIELD GLASS RETAINER


    1. When reusing the windshield glass:


      1. B000KY5E01
        Text in Illustration
        *A Back Side

        Remove the 2 windshield glass retainers from the back side of the windshield glass.

        Note


        • Be careful not to damage the windshield glass.

        • Be sure to replace the windshield glass retainers with new ones.

  31. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. B000MEI

      Remove the 2 No. 1 windshield glass stoppers.

      Note

      Be sure to replace the No. 1 windshield glass stoppers with new ones.

  32. CLEAN WINDSHIELD GLASS


    1. When reusing the windshield glass:


      1. B000IXR

        Using a scraper, remove any remaining adhesive dam and adhesive residue from the windshield glass.

        Note

        Be careful not to damage the windshield glass.

      2. Clean the outer circumference of the windshield glass with a non-residue solvent.

        Note


        • Do not touch the windshield glass surface after cleaning it.

        • Even if using a new windshield glass, clean it with a non-residue solvent.

  33. CLEAN VEHICLE BODY


    1. B000K9LE07
      Text in Illustration
      *1 Adhesive
      *2 Vehicle Body

      Clean and shape the contact surface of the vehicle body.


      1. Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

        Note

        Be careful not to damage the vehicle body.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

      2. Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

        Tech Tips

        Even if all of the adhesive has been removed, clean the vehicle body.