ROOF HEADLINING (for TMMK Made) REASSEMBLY


  1. INSTALL ROOF SIDE RAIL SILENCER PAD LH


    1. Align the roof side rail silencer pad LH with the markings on the roof headlining assembly and install the pad using hot-melt glue as shown in the illustration.

      B000J29E02
      Text in Illustration
      *a Marking - -
      B000JL5 Hot-melt Glue - -

  2. INSTALL ROOF SIDE RAIL SILENCER PAD RH

    Tech Tips

    Use the same procedure as for the LH side.

  3. INSTALL NO. 2 ROOF SILENCER PAD (w/o Sliding Roof)


    1. Align the No. 2 roof silencer pad with the markings on the roof headlining assembly and install the pad using hot-melt glue as shown in the illustration.

      B000MXBE02
      Text in Illustration
      *a Marking - -
      B000JL5 Hot-melt Glue - -

  4. INSTALL NO. 1 ROOF WIRE


    1. Apply double-sided tape as shown in the illustration.

      B000M7JE02
      Text in Illustration
      *A w/o Sliding Roof *B w/ Sliding Roof
      *a Marking - -
      B000JL5 Hot-melt Glue - -

    2. Peel off the release paper from the double-sided tape.

    3. Attach the No. 1 roof wire along the double-sided tape so that the marking surface of the wire harness faces downward.

    4. Align the pink marking tape (A) on the No. 1 roof wire with the vehicle front side tab of the roof headlining assembly.

      B000MR3E02
      Text in Illustration
      *A w/o Sliding Roof *B w/ Sliding Roof
      *a Pink Marking Tape (A) *b Pink Marking Tape (B)
      *c Pink Marking Tape (C) *d Marking
      *e Adjustment Area - -

    5. w/ Sliding Roof:


      1. Turn the visor connector LH clockwise approximately 45° to install it to the roof headlining assembly.

    6. Align the edge of the pink marking tape (A) on the No. 1 roof wire with the markings on the roof headlining assembly.

    7. Attach the No. 1 roof wire, starting from the pink marking tape (B) to the pink marking tape (A) while aligning it with the double-sided tape.

      Note


      • Securely attach the No. 1 roof wire before the hot-melt glue cools.

      • If any of the No. 1 roof wire is left loose, it will cause an abnormal noise. Make sure to attach the No. 1 roof wire without leaving any of it loose.

    8. w/ Sliding Roof:


      1. Turn the visor connector RH clockwise approximately 45° to install it to the roof headlining assembly.

      2. Attach the No. 1 roof wire, starting from the visor connector RH to the pink marking tape (B) while aligning it with the double-sided tape.

        Note


        • Securely attach the No. 1 roof wire.

        • If any of the No. 1 roof wire is left loose, it will cause an abnormal noise. Make sure to attach the No. 1 roof wire without leaving any of it loose.

    9. Align the edge of the pink marking tape (C) on the No. 1 roof wire with the markings on the roof headlining assembly.

    10. Attach the No. 1 roof wire, starting from the pink marking tape (A) to the pink marking tape (C) while aligning it with the double-sided tape.

      Note


      • Securely attach the No. 1 roof wire.

      • If any of the No. 1 roof wire is left loose, it will cause an abnormal noise. Make sure to attach the No. 1 roof wire without leaving any of it loose.

      Tech Tips

      Secure the extra length of the No. 1 roof wire in the adjustment area.

    11. Apply adhesive tape between the markings on the roof headlining assembly as shown in the illustration.

      B000MUFE01
      Text in Illustration
      *A w/o Sliding Roof *B w/ Sliding Roof
      *C w/ EC Mirror - -
      *a Tape Attachment Location (Reference) *b Marking
      B000JL5 Adhesive Tape - -
      Adhesive Tape Size
      X
      20 mm (0.787 in.)
      Y
      80 mm (3.15 in.)

  5. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY

    Tech Tips

    The double-sided tape and tape are not available as supply parts. If these pieces of tape still have enough adhesion to secure the roof headlining and antenna cord, reuse them. If the roof headlining has been replaced with a new one, or if the tape and/or the double-sided tape is no longer sticky, apply new tape following the procedure below.


    1. Apply new double-sided tape.

      B000J91E01
      Text in Illustration
      *A w/o Sliding Roof *B w/ Sliding Roof
      *1 Double-sided Tape - -
      *a Front *b Double-sided Tape Size
      Double-sided Tape Size
      Area Dimension
      A 1.0 mm (0.0394 in.)
      B 10.0 mm (0.394 in.)

      1. Remove the old double-sided tape from the roof headlining assembly.

      2. Prepare the appropriate amount of new double-sided tape.

        Tech Tips

        Be careful not to touch the adhesive surface.

      3. Apply the double-sided tape to the roof headlining while aligning the tape with the markings on the roof headlining assembly.

      4. Peel off the release paper from the double-sided tape.

    2. Install the No. 2 antenna cord sub-assembly to the roof headlining assembly from the front of the vehicle.

      B000K1ME01
      Text in Illustration
      *A w/o Sliding Roof *B w/ Sliding Roof
      *1 Double-sided Tape *2 Tape
      *3 Marking Tape *4 Protrusion
      *5 Adjustment Area - -
      *a Front - -

      Tech Tips

      Align the taped part of the antenna cable with the protrusion of the roof headlining, and apply tape to secure the cable to the headlining.

    3. Put the strips of tape back to the positions shown in the illustration in order to secure the antenna cord to the roof headlining assembly.

      Tech Tips


      • If the tape is no longer sticky, use other tape, such as packing tape, that has enough adhesion to secure the antenna cord to the roof headlining assembly.

      • For the right front corner of the roof headlining assembly, align the marking tape on the antenna cord with the protrusion of the roof headlining, and wrap tape around the antenna cord and roof headlining assembly once or twice to securely hold them.

      • For the right rear corner of the roof headlining assembly, align the marking tape on the antenna cord with the rear edge of the roof headlining, and secure the antenna cord to the roof headlining assembly with tape.

      • If the entire length of the antenna cord does not fit, adjust the length by tucking in the cord at the area shown in the illustration.

  6. INSTALL NO. 4 ROOF SILENCER PAD (w/o Sliding Roof)


    1. Align the 3 No. 4 roof silencer pads with the markings on the roof headlining assembly and install the pads using hot-melt glue as shown in the illustration.

      B000JT5E02
      Text in Illustration
      *a Marking - -
      B000JL5 Hot-melt Glue - -

  7. INSTALL VANITY LIGHT ASSEMBLY (w/ Sliding Roof)


    1. Install the vanity light assembly Click here.

      Tech Tips

      Use the same procedure for the other vanity light.