FRONT EVAPORATOR TEMPERATURE SENSOR (for TMC, TMMR Made) INSTALLATION


  1. INSTALL NO. 1 COOLER THERMISTOR


    1. B000JPUE09
      Text in Illustration
      *a Fixed Part
      *b Sensor Part

      Install the No. 1 cooler thermistor as shown in the illustration.

      Part Length
      A 34.3 mm 1.35 in.
      B 20.9 mm 0.823 in.
      C 50 mm 1.97 in.

      Note


      • Be sure to insert the No. 1 cooler thermistor only once because reinserting it into the same position will not allow it to be firmly secured.

      • When reusing the No. 1 cooler evaporator sub-assembly, insert the No. 1 cooler thermistor one row next to the one that has been used previously (X in the illustration).

      • After inserting the No. 1 cooler thermistor, do not apply excessive force to the wire.

      • Directly insert the No. 1 cooler thermistor until the edge of the plastic case "a" comes into contact with the No. 1 cooler evaporator sub-assembly "b".

  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. B000MMH

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      Compressor Oil
      ND-OIL 8 or equivalent

    2. Install the No. 1 cooler evaporator sub-assembly to the blower assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free from dirt or any foreign objects.

    3. B000HEW

      Engage the clamp to install the No. 1 cooler evaporator sub-assembly with the No. 1 cooler thermistor.

      Tech Tips

      Completely cover the tube with the grommet.

    4. B000K31

      Engage the 5 claws.

    5. Install the plate cover with the 6 screws.

  3. INSTALL AIR CONDITIONING RADIATOR ASSEMBLY


    1. B000IMD

      Engage the 2 claws.

    2. Install the air conditioning radiator assembly with the 2 screws.

  4. INSTALL COOLER EXPANSION VALVE


    1. B000HRY

      Using a 4 mm hexagon socket wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  5. CONNECT AIR CONDITIONING HARNESS ASSEMBLY


    1. Engage the 3 guides and connect the 3 connectors.

    2. Connect the air conditioner harness assembly to the air conditioning unit assembly.

    3. B000MDJ

      Install the heater packing as shown in the illustration.

  6. INSTALL NO. 6 HEATER TO REGISTER DUCT ASSEMBLY


    1. B000J5W

      Engage the 2 claws and 2 guides to install the No. 6 heater to register duct assembly as shown in the illustration.

  7. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY


    1. B000IW7

      Engage the guide and 2 claws to install the No. 1 air duct sub-assembly as shown in the illustration.

  8. INSTALL AIR CONDITIONING UNIT ASSEMBLY

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