CONDENSER REMOVAL


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. RECOVER REFRIGERANT FROM AIR CONDITIONING SYSTEM


    1. Turn the A/C switch on.

    2. Operate the air conditioning with a set temperature of 25°C (77°F) and the blower at low for 10 minutes to circulate the refrigerant. This causes most of the compressor oil from the various components of the air conditioning system to collect in the air conditioning compressor.

    3. Turn the ignition switch off.

    4. Recover the refrigerant from the air conditioning system using a refrigerant recovery unit.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE FRONT BUMPER ASSEMBLY (for TMC, TMMR Made)

    Click here

  5. REMOVE FRONT BUMPER ASSEMBLY (for TMMK Made)

    Click here

  6. REMOVE BATTERY (for 2GR-FE)

  7. REMOVE INLET AIR CLEANER ASSEMBLY (for 2AR-FE)


    1. B000KJW

      Remove the 2 bolts and inlet air cleaner assembly.

  8. REMOVE INLET AIR CLEANER ASSEMBLY (for 6AR-FSE)


    1. B000NQI

      Remove the 2 bolts and inlet air cleaner assembly.

  9. REMOVE INLET NO. 2 AIR CLEANER (for 2GR-FE)


    1. B000NQO

      Disconnect the 2 wire harness clamps and vacuum hose clamp.

    2. Remove the 2 bolts and inlet No. 2 air cleaner.

  10. REMOVE INLET NO. 1 AIR CLEANER (for 2GR-FE)


    1. B000IUB

      Disengage the pin and remove the inlet No. 1 air cleaner.

  11. REMOVE HOOD LOCK ASSEMBLY (for TMC, TMMR Made)

    for LHD: Click here

    for RHD: Click here

  12. REMOVE HOOD LOCK ASSEMBLY (for TMMK Made)


    1. B000KEJE01
      Text in Illustration
      *a Protective Tape

      Using a screwdriver, remove the hood lock nut cap.

      Tech Tips

      Tape the screwdriver tip before use.

    2. w/ Engine Hood Courtesy Switch:


      1. B000L2K

        Disconnect the connector.

    3. B000I1BE01
      Text in Illustration
      *1 Hood Lock Bolt

      Remove the 2 bolts and hood lock bolt.

    4. B000N1F

      Disconnect the hood lock control cable assembly and remove the hood lock assembly.

  13. REMOVE UPPER RADIATOR SUPPORT (for 2AR-FE)


    1. B000IYB

      Disconnect the 2 horn connectors.

    2. B000NK4E02
      Text in Illustration
      *A for RHD
      *B for LHD

      Disengage the clamp and disconnect the hood lock control cable assembly from the upper radiator support.

    3. Remove the 5 bolts and upper radiator support.

    4. Remove the 2 radiator support cushions from the radiator assembly.

  14. REMOVE UPPER RADIATOR SUPPORT (for 2GR-FE)


    1. B000IYB

      Disconnect the 2 connectors.

    2. B000IGO

      Disconnect the hood lock control cable clamp and remove the 5 bolts and upper radiator support.

    3. Remove the 2 radiator support cushions from the radiator assembly.

  15. REMOVE UPPER RADIATOR SUPPORT (for 6AR-FSE)


    1. B000IYB

      Disconnect the 2 horn connectors.

    2. B000K6R

      Disengage the clamp and disconnect the hood lock control cable assembly from the upper radiator support.

    3. Remove the 5 bolts and upper radiator support.

    4. Remove the 2 radiator support cushions from the radiator assembly.

  16. REMOVE RADIATOR SIDE DEFLECTOR LH (for TMC, TMMR Made)


    1. B000N1E

      Disengage the 3 claws and guide, and remove the radiator side deflector LH.

  17. REMOVE RADIATOR SIDE DEFLECTOR LH (for TMMK Made)


    1. B000N67

      Disengage the 3 claws and guide, and remove the radiator side deflector LH.

  18. REMOVE RADIATOR SIDE DEFLECTOR RH (for TMC, TMMR Made)


    1. B000H9O

      Disengage the 3 claws and guide, and remove the radiator side deflector RH.

  19. REMOVE RADIATOR SIDE DEFLECTOR RH (for TMMK Made)


    1. B000JO0

      Disengage the 3 claws and guide, and remove the radiator side deflector RH.

  20. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. B000HQO

      Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the cooler condenser assembly.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  21. DISCONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


    1. B000NF3

      Remove the bolt and disconnect the air conditioner tube and accessory assembly from the cooler condenser assembly.

    2. Remove the O-ring from the air conditioner tube and accessory assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  22. REMOVE COOLER CONDENSER ASSEMBLY


    1. B000H2P

      Remove the 4 bolts.

    2. B000I60

      Disengage the 2 guides and remove the cooler condenser assembly as shown in the illustration.