COMPRESSOR (for 2AR-FE) REMOVAL


  1. RECOVER REFRIGERANT FROM AIR CONDITIONING SYSTEM (for TMC, TMMR Made)


    1. Turn the A/C switch on.

    2. Operate the air conditioning with a set temperature of 25°C (77°F) and the blower at low for 10 minutes to circulate the refrigerant. This causes most of the compressor oil from the various components of the air conditioning system to collect in the air conditioning compressor.

    3. Turn the ignition switch off.

    4. Recover the refrigerant from the air conditioning system using a refrigerant recovery unit.

  2. RECOVER REFRIGERANT FROM AIR CONDITIONING SYSTEM (for TMMK Made)


    1. Turn the A/C switch on.

    2. Operate the air conditioning with a set temperature of 25°C (77°F) and the blower at low for 10 minutes to circulate the refrigerant. This causes most of the compressor oil from the various components of the air conditioning system to collect in the air conditioning compressor.

    3. Turn the ignition switch off.

    4. Recover the refrigerant from the air conditioning system using a refrigerant recovery unit.

  3. REMOVE RADIATOR ASSEMBLY

    Click here

  4. REMOVE V-RIBBED BELT

    Click here

  5. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. B000N9A

      Remove the bolt.

    2. Disconnect the 2 connectors.

    3. B000JVZ

      Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor assembly with pulley.

    4. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  6. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE (for TMC, TMMR Made)


    1. B000MBG

      Remove the bolt and disconnect the No. 1 cooler refrigerant suction hose from the compressor assembly with pulley.

    2. Remove the O-ring from the No. 1 cooler refrigerant suction hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  7. DISCONNECT SUCTION HOSE SUB-ASSEMBLY (for TMMK Made)


    1. B000MBG

      Remove the bolt and disconnect the suction hose sub-assembly from the compressor assembly with pulley.

    2. Remove the O-ring from the suction hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  8. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY


    1. B000J2J

      Remove the 2 bolts and 2 nuts.

    2. B000LVD

      Using an E8 "TORX" socket wrench, remove the 2 stud bolts and compressor assembly with pulley.

      Tech Tips

      Remove the compressor assembly with pulley from the vehicle with the stud bolts remaining in the compressor assembly with pulley.