BLOWER UNIT (for TMMK Made) REASSEMBLY


  1. INSTALL BLOWER MOTOR WITH FAN SUB-ASSEMBLY


    1. B000H0E

      Install the blower motor with fan sub-assembly with the 3 screws.

  2. INSTALL NO. 1 BLOWER DAMPER SERVO SUB-ASSEMBLY


    1. B000MFU

      Install the No. 1 blower damper servo sub-assembly with the 3 screws.

  3. INSTALL CLEAN AIR FILTER


    1. B000KYB

      Install the clean air filter as shown in the illustration.

  4. INSTALL AIR FILTER COVER PLATE


    1. B000IJI

      Engage the 2 claws to install the air filter cover plate.

  5. INSTALL AIR DUCT SUB-ASSEMBLY


    1. B000MF2

      Engage the 4 claws to install the air duct sub-assembly.

  6. INSTALL DRAIN COOLER HOSE


    1. B000J5HE02
      Text in Illustration
      *a Hose Notch
      *b Blower Case Assembly Rib

      Install the drain cooler hose as shown in the illustration.

  7. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. B000I5K

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      Compressor Oil
      ND-OIL 8 or equivalent
    2. B000M91

      Install the No. 1 cooler evaporator sub-assembly to the blower assembly as shown in the illustration.

  8. INSTALL NO. 1 COOLER THERMISTOR


    1. B000JG6E05
      Text in Illustration
      *a Fixed Part
      *b Sensor Part

      Install the No. 1 cooler thermistor as shown in the illustration.

      Part Length
      A 34.3 mm 1.35 in.
      B 20.9 mm 0.823 in.
      C 50 mm 1.97 in.

      Note


      • Be sure to insert the No. 1 cooler thermistor only once because reinserting it into the same position will not allow it to be firmly secured.

      • When reusing the No. 1 cooler evaporator sub-assembly, insert the No. 1 cooler thermistor one row next to the one that has been used previously (X in the illustration).

      • After inserting the No. 1 cooler thermistor, do not apply excessive force to the wire.

      • Directly insert the No. 1 cooler thermistor until the edge of the plastic case "a" comes into contact with the No. 1 cooler evaporator sub-assembly "b".

    2. Engage the 2 clamps.

  9. INSTALL COOLER EXPANSION VALVE


    1. B000NQ4

      Using a 4 mm hexagon socket wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }