AIR CONDITIONING UNIT (for TMC, TMMR Made) DISASSEMBLY


  1. REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY


    1. B000JWO

      Disengage the 2 claws and guide, and remove the No. 1 air duct sub-assembly as shown in the illustration.

  2. REMOVE NO. 6 HEATER TO REGISTER DUCT ASSEMBLY


    1. B000JUQ

      Disengage the 2 claws and 2 guides, and remove the No. 6 heater to register duct assembly as shown in the illustration.

  3. REMOVE COOLER THERMISTOR HOSE


    1. B000LTC

      Disengage the clamp and remove the cooler thermistor hose.

  4. REMOVE ASPIRATOR


    1. B000K04

      Disengage the 2 claws and remove the aspirator.

  5. REMOVE AIR CONDITIONING HARNESS ASSEMBLY (for Dual Type)


    1. B000J8K

      Remove the heater packing as shown in the illustration.

    2. B000KIO

      Disconnect the 5 connectors.

    3. Disengage 7 clamps and remove the air conditioning harness assembly.

  6. REMOVE AIR CONDITIONING HARNESS ASSEMBLY (for 3 Zone Type)


    1. B000J8K

      Remove the heater packing as shown in the illustration.

    2. B000ISQ

      Disconnect the 6 connectors.

    3. Disengage 7 clamps and remove the air conditioning harness assembly.

  7. REMOVE COOLER EXPANSION VALVE


    1. B000HRY

      Using a 4 mm hexagon socket wrench, remove the 2 hexagon bolts and cooler expansion valve.

  8. REMOVE AIR CONDITIONING RADIATOR ASSEMBLY


    1. B000IMD

      Remove the 2 screws.

    2. Disengage the 2 claws and remove the air conditioning radiator assembly.

  9. REMOVE DRAIN COOLER HOSE


    1. B000KMK

      Remove the drain cooler hose from the air conditioning radiator assembly.

  10. REMOVE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. B000J7J

      Remove the 3 screws and No. 1 air conditioning radiator damper servo sub-assembly.

  11. REMOVE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. B000L99

      Remove the 2 screws and No. 2 air conditioning radiator damper servo sub-assembly.

  12. REMOVE NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for 3 Zone Type)


    1. B000HD2

      Remove the 4 screws and No. 3 air conditioning radiator damper servo sub-assembly.

  13. REMOVE QUICK HEATER ASSEMBLY (w/ PTC Heater)


    1. B000LMQ

      Disengage the 2 clamps.

    2. B000JSU

      Remove the screw.

    3. Disengage the guide and remove the quick heater bracket.

    4. B000MSD

      Disengage the 2 clamps.

    5. B000KU9

      Remove the 2 screws.

    6. B000LE9

      Remove the quick heater assembly as shown in the illustration.

  14. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. B000N37

      Disengage the 3 claws and remove the heater clamp.

    2. B000LOF

      Remove the screw and clamp.

    3. B000JNN

      Remove the heater radiator unit sub-assembly from the air conditioning radiator assembly as shown in the illustration.

      Note

      Prepare a drain pan or cloth in case the coolant leaks.

  15. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. B000K31

      Remove the 6 screws.

    2. Disengage the 5 claws and remove the plate cover.

    3. B000HEW

      Disengage the clamp and remove the No. 1 cooler evaporator sub-assembly with the No. 1 cooler thermistor.

    4. B000MMH

      Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

  16. REMOVE NO. 1 COOLER THERMISTOR


    1. B000IBD

      Remove the No. 1 cooler thermistor.