COMPRESSOR (for 2GR-FE) REASSEMBLY


  1. INSTALL MAGNET CLUTCH ASSEMBLY


    1. B000HHJ

      Install the magnet clutch stator with the parts aligned as shown in the illustration.

    2. B000MEY

      Using a snap ring expander, install a new snap ring with the chamfered side facing outward.

    3. Engage the clamp.

    4. B000HQ7

      Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing outward.

      Note

      Do not damage the seal cover of the bearing when installing the snap ring.

    5. Install the magnet clutch washer(s) and magnet clutch hub.

      Note

      Use the same magnet clutch washer(s) as removed during disassembly.

    6. B000JNKE01

      Using SST, hold the magnet clutch hub and install the bolt.

      SST
      07112-76060
      Torque:
      18 N*m  { 183 kgf*cm, 13 ft.*lbf }

      Note

      Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.

  2. INSTALL COOLER BRACKET


    1. B000NOB

      Install the cooler bracket with the screw.

    2. Engage the clamp.

    3. Connect the connector.

  3. INSPECT MAGNET CLUTCH CLEARANCE


    1. B000KQT

      Clamp the cooler compressor in a vise between aluminum plates.

    2. Set a dial indicator to the magnet clutch hub.

    3. Connect a positive lead from the battery to terminal 3 of the magnet clutch connector and a negative lead to the ground wire. Turn the magnet clutch on and off and measure the clearance.

      Standard clearance
      0.35 to 0.60 mm (0.0138 to 0.0236 in.)

      If the measured value is not within the standard clearance, remove the magnet clutch hub and adjust the clearance using magnet clutch washers to obtain the standard clearance.

      Magnet clutch washer thickness
      0.1 mm (0.00394 in.)
      0.3 mm (0.0118 in.)
      0.5 mm (0.0197 in.)

      Note

      Adjustment should be performed with 3 or fewer magnet clutch washers.

    4. Remove the compressor and magnetic clutch from the vise.