COMPRESSOR (for 2GR-FE) REMOVAL


  1. RECOVER REFRIGERANT FROM AIR CONDITIONING SYSTEM


    1. Turn the A/C switch on.

    2. Operate the air conditioning with a set temperature of 25°C (77°F) and the blower at low for 10 minutes to circulate the refrigerant. This causes most of the compressor oil from the various components of the air conditioning system to collect in the air conditioning compressor.

    3. Turn the ignition switch off.

    4. Recover the refrigerant from the air conditioning system using a refrigerant recovery unit.

  2. REMOVE RADIATOR ASSEMBLY

    Click here

  3. REMOVE V-RIBBED BELT

    Click here

  4. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. B000KAF

      Disconnect the 3 connectors.

    2. Disengage the 2 clamps.

    3. B000KZH

      Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor and magnetic clutch.

    4. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  5. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE


    1. B000LJ1

      Remove the bolt and disconnect the No. 1 cooler refrigerant suction hose from the compressor and magnetic clutch.

    2. Remove the O-ring from the No. 1 cooler refrigerant suction hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  6. REMOVE COMPRESSOR AND MAGNETIC CLUTCH


    1. B000MKV

      Remove the 4 bolts and compressor and magnetic clutch and bracket.