AIR CONDITIONING SYSTEM, Diagnostic DTC:B1497/97

DTC Code DTC Name
B1497/97 BUS IC Communication Malfunction

DESCRIPTION

The air conditioning harness assembly connects the air conditioning amplifier assembly and the servo motors. The air conditioning amplifier assembly supplies power and sends operation instructions to each servo motor through the air conditioning harness assembly. Each servo motor sends damper position information to the air conditioning amplifier assembly.

DTC No. DTC Detection Condition Trouble Area
B1497/97 Error or open in communication line

  • Air conditioning harness assembly

  • No. 1 air conditioning radiator damper servo sub-assembly

  • No. 2 air conditioning radiator damper servo sub-assembly

  • No. 3 air conditioning radiator damper servo sub-assembly*1

  • No. 1 blower damper servo sub-assembly

  • Air conditioning amplifier assembly

WIRING DIAGRAM

B000N4DE01
B000L8QE07

INSPECTION PROCEDURE

Note

Inspect the fuses for circuits related to this system before performing the following inspection procedure.

PROCEDURE


  1. CONFIRM MODEL

    Result
    Result Proceed to
    for LHD A
    for RHD B

    B

    PERFORM ACTIVE TEST USING INTELLIGENT TESTER Click here

    A

  2. PERFORM ACTIVE TEST USING INTELLIGENT TESTER


    1. Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the intelligent tester on.

    4. Enter the following menus: Body / Air Conditioner / Active test.

    5. Check the operation by referring to the table below.

      Air Conditioner
      Tester Display Test Part Control Range Diagnostic Note
      Air Mix Servo Targ Pulse(D) No. 2 air conditioning radiator damper servo sub-assembly (air mix for driver side) pulse Min.: 0, Max.: 255 Operates between 5 and 103 pulses
      Air Mix Servo Targ Pulse(P) No. 1 air conditioning radiator damper servo sub-assembly (air mix for front passenger side) pulse Min.: 0, Max.: 255 Operates between 7 and 105 pulses
      Air Inlet Damper Targ Pulse No. 1 blower damper servo sub-assembly (air inlet) pulse Min.: 0, Max.: 255 Operates between 7 and 28 pulses
      Air Outlet Servo Pulse (D) No. 1 air conditioning radiator damper servo sub-assembly (air outlet) pulse Min.: 0, Max.: 255 Operates between 8 and 97 pulses
      Rear Air Mix Servo Targ Pulse*1 No. 3 air conditioning radiator damper servo sub-assembly (rear air mix) pulse Min.: 0, Max.: 255 Operates between 29 and 113 pulses

      • *1: for 3 Zone type

      OK
      Arm of the damper servo motor selected in the Active Test moves smoothly.

    6. According to the test result, proceed to the next step.

      Result
      Result Proceed to
      One of the damper servo motors is malfunctioning A
      All of the damper servo motors are malfunctioning B

    B

    REPLACE AIR CONDITIONING HARNESS ASSEMBLY Click here

    A

  3. SYSTEM CHECK


    1. According to the test result, proceed to the next step.

      Result
      Result Proceed to
      Only the No. 2 air conditioning radiator damper servo sub-assembly (air mix for driver side) is malfunctioning A
      Only the No. 1 air conditioning radiator damper servo sub-assembly (air mix for front passenger side) is malfunctioning B
      Only the No. 1 blower damper servo sub-assembly (air inlet) is malfunctioning C
      Only the No. 1 air conditioning radiator damper servo sub-assembly (air outlet) is malfunctioning D
      Only the No. 3 air conditioning radiator damper servo sub-assembly (rear air mix) is malfunctioning E

    B

    REPLACE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (AIR MIX FOR FRONT PASSENGER SIDE) Click here

    C

    REPLACE NO. 1 BLOWER DAMPER SERVO SUB-ASSEMBLY (AIR INLET) Click here

    D

    REPLACE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (AIR OUTLET) Click here

    E

    REPLACE NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (REAR AIR MIX) Click here

    A

  4. REPLACE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (AIR MIX FOR DRIVER SIDE)


    1. Replace the No. 2 air conditioning radiator damper servo sub-assembly (air mix for driver side) Click here (for TMC, TMMR Made)) Click here (for TMMK Made)).

      Tech Tips

      Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or a known good one and check that the condition returns to normal.

    2. Check for the DTC.

      Result
      Result Proceed to
      DTC B1497/97 is not output A
      DTC B1497/97 is output B

    B

    REPLACE AIR CONDITIONING HARNESS ASSEMBLY Click here

    A

    END

  5. REPLACE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (AIR MIX FOR FRONT PASSENGER SIDE)


    1. Replace the No. 1 air conditioning radiator damper servo sub-assembly (air mix for front passenger side) Click here (for TMC, TMMR Made)) Click here (for TMMK Made)).

      Tech Tips

      Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or a known good one and check that the condition returns to normal.

    2. Check for the DTC.

      Result
      Result Proceed to
      DTC B1497/97 is not output A
      DTC B1497/97 is output B

    B

    REPLACE AIR CONDITIONING HARNESS ASSEMBLY Click here

    A

    END

  6. REPLACE NO. 1 BLOWER DAMPER SERVO SUB-ASSEMBLY (AIR INLET)


    1. Replace the No. 1 blower damper servo sub-assembly (air inlet) Click here (for TMC, TMMR Made)) Click here (for TMMK Made)).

      Tech Tips

      Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or a known good one and check that the condition returns to normal.

    2. Check for the DTC.

      Result
      Result Proceed to
      DTC B1497/97 is not output A
      DTC B1497/97 is output B

    B

    REPLACE AIR CONDITIONING HARNESS ASSEMBLY Click here

    A

    END

  7. REPLACE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (AIR OUTLET)


    1. Replace the No. 1 air conditioning radiator damper servo sub-assembly (air outlet) Click here (for TMC, TMMR Made)) Click here (for TMMK Made)).

      Tech Tips

      Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or a known good one and check that the condition returns to normal.

    2. Check for the DTC.

      Result
      Result Proceed to
      DTC B1497/97 is not output A
      DTC B1497/97 is output B

    B

    REPLACE AIR CONDITIONING HARNESS ASSEMBLY Click here

    A

    END

  8. REPLACE NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (REAR AIR MIX)


    1. Replace the No. 3 air conditioning radiator damper servo sub-assembly (rear air mix) Click here.

      Tech Tips

      Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or a known good one and check that the condition returns to normal.

    2. Check for the DTC.

      Result
      Result Proceed to
      DTC B1497/97 is not output A
      DTC B1497/97 is output B

    B

    REPLACE AIR CONDITIONING HARNESS ASSEMBLY Click here

    A

    END

  9. PERFORM ACTIVE TEST USING INTELLIGENT TESTER


    1. Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the intelligent tester on.

    4. Enter the following menus: Body / Air Conditioner / Active test.

    5. Check the operation by referring to the table below.

      Air Conditioner
      Tester Display Test Part Control Range Diagnostic Note
      Air Mix Servo Targ Pulse(D) No. 1 air conditioning radiator damper servo sub-assembly (air mix for driver side) pulse Min.: 0, Max.: 255 Operates between 7 and 105 pulses
      Air Mix Servo Targ Pulse(P) No. 2 air conditioning radiator damper servo sub-assembly (air mix for front passenger side) pulse Min.: 0, Max.: 255 Operates between 5 and 103 pulses
      Air Inlet Damper Targ Pulse No. 1 blower damper servo sub-assembly (air inlet) pulse Min.: 0, Max.: 255 Operates between 7 and 28 pulses
      Air Outlet Servo Pulse (D) No. 1 air conditioning radiator damper servo sub-assembly (air outlet) pulse Min.: 0, Max.: 255 Operates between 8 and 97 pulses
      OK
      Arm of the damper servo motor selected in the Active Test moves smoothly.

    6. According to the test result, proceed to the next step.

      Result
      Result Proceed to
      One of the damper servo motors is malfunctioning A
      All of the damper servo motors are malfunctioning B

    B

    REPLACE AIR CONDITIONING HARNESS ASSEMBLY Click here

    A

  10. SYSTEM CHECK


    1. According to the test result, proceed to the next step.

      Result
      Result Proceed to
      Only the No. 1 air conditioning radiator damper servo sub-assembly (air mix for driver side) is malfunctioning A
      Only the No. 2 air conditioning radiator damper servo sub-assembly (air mix for front passenger side) is malfunctioning B
      Only the No. 1 blower damper servo sub-assembly (air inlet) is malfunctioning C
      Only the No. 1 air conditioning radiator damper servo sub-assembly (air outlet) is malfunctioning D

    B

    REPLACE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (AIR MIX FOR FRONT PASSENGER SIDE) Click here

    C

    REPLACE NO. 1 BLOWER DAMPER SERVO SUB-ASSEMBLY (AIR INLET) Click here

    D

    REPLACE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (AIR OUTLET) Click here

    A

  11. REPLACE NO. 1AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (AIR MIX FOR DRIVER SIDE)


    1. Replace the No. 1 air conditioning radiator damper servo sub-assembly (air mix for driver side) Click here.

      Tech Tips

      Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or a known good one and check that the condition returns to normal.

    2. Check for the DTC.

      Result
      Result Proceed to
      DTC B1497/97 is not output A
      DTC B1497/97 is output B

    B

    REPLACE AIR CONDITIONING HARNESS ASSEMBLY Click here

    A

    END

  12. REPLACE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (AIR MIX FOR FRONT PASSENGER SIDE)


    1. Replace the No. 2 air conditioning radiator damper servo sub-assembly (air mix for front passenger side) Click here.

      Tech Tips

      Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or a known good one and check that the condition returns to normal.

    2. Check for the DTC.

      Result
      Result Proceed to
      DTC B1497/97 is not output A
      DTC B1497/97 is output B

    B

    REPLACE AIR CONDITIONING HARNESS ASSEMBLY Click here

    A

    END

  13. REPLACE NO. 1 BLOWER DAMPER SERVO SUB-ASSEMBLY (AIR INLET)


    1. Replace the No. 1 blower damper servo sub-assembly (air inlet) Click here.

      Tech Tips

      Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or a known good one and check that the condition returns to normal.

    2. Check for the DTC.

      Result
      Result Proceed to
      DTC B1497/97 is not output A
      DTC B1497/97 is output B

    B

    REPLACE AIR CONDITIONING HARNESS ASSEMBLY Click here

    A

    END

  14. REPLACE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (AIR OUTLET)


    1. Replace the No. 1 air conditioning radiator damper servo sub-assembly (air outlet) Click here.

      Tech Tips

      Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or a known good one and check that the condition returns to normal.

    2. Check for the DTC.

      Result
      Result Proceed to
      DTC B1497/97 is not output A
      DTC B1497/97 is output B

    B

    REPLACE AIR CONDITIONING HARNESS ASSEMBLY Click here

    A

    END

  15. REPLACE AIR CONDITIONING HARNESS ASSEMBLY


    1. Replace the air conditioning harness assembly Click here (for TMC, TMMR Made)) Click here (for TMMK Made)).

      Tech Tips

      Since the air conditioning harness assembly cannot be inspected while it is removed from the vehicle, replace the air conditioning harness assembly with a new or a known good one and check that the condition returns to normal.

    2. Check for the DTC.

      Result
      Result Proceed to
      DTC B1497/97 is not output A
      DTC B1497/97 is output B

    B

    CHECK HARNESS AND CONNECTOR (POWER SOURCE CIRCUIT) Click here

    A

    END

  16. CHECK HARNESS AND CONNECTOR (POWER SOURCE CIRCUIT)


    1. Disconnect the I77 air conditioning amplifier assembly connector.

    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      I77-21 (B) - Body ground Always 11 to 14 V
      Result
      Result Proceed to
      OK (for TMC, TMMR Made) A
      OK (for TMMK Made) B
      NG C

    B

    REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY

    C

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    A

    REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY Click here