AIR CONDITIONING AMPLIFIER ASSEMBLY
Tech Tips
Check from the rear of the connector while it is connected to the air conditioning amplifier assembly.
| Terminal No. (Symbol) |
Wiring Color | Terminal Description | Condition | Specified Condition |
|---|---|---|---|---|
| I77-1 (IG+) - I77-14 (GND) | B - W-B | Power source (IG) | Ignition switch ON | 11 to 14 V |
| I77-1 (IG+) - I77-14 (GND) | B - W-B | Power source (IG) | Ignition switch off | Below 1 V |
| I77-2 (SOL+) - I77-14 (GND) | W - W-B*3 GR - W-B*4 |
Compressor solenoid operation signal | Engine running A/C switch: on Blower switch: LO |
Pulse generation (See waveform 1) |
| I77-5 (TAM) - I77-13 (SG-2) | P - GR | Ambient temperature sensor signal | Ignition switch ON Ambient temperature: 25°C (77°F) |
1.35 to 1.75 V |
| I77-5 (TAM) - I77-13 (SG-2) | P - GR | Ambient temperature sensor signal | Ignition switch ON Ambient temperature: 40°C (104°F) |
0.9 to 1.2 V |
| I77-7 (FLOQ) - I77-13 (SG-2) | G - GR*3 LG - GR*4 |
A/C flow sensor signal | Ignition switch ON A/C switch: off |
3.8 to 4.2 V |
| I77-7 (FLOQ) - I77-13 (SG-2) | G - GR*3 LG - GR*4 |
A/C flow sensor signal | Ignition switch ON A/C switch: on Blower switch: HI |
0.7 to 3.8 V |
| I77-8 (LOCK) - I77-13 (SG-2)*1 | SB - GR | A/C lock sensor signal | Engine running Blower switch: LO A/C switch: on |
Pulse generation (See waveform 2) |
| I77-9 (PRE) - I77-13 (SG-2) | R - GR | Air conditioning pressure sensor signal | Engine running A/C system operating Refrigerant pressure: Abnormal pressure (more than 3025 kPa (30.9 kgf/cm2, 439 psi)) |
4.80 V or higher |
| I77-9 (PRE) - I77-13 (SG-2) | R - GR | Air conditioning pressure sensor signal | Engine running A/C system operating Refrigerant pressure: Abnormal pressure (less than 176 kPa (1.8 kgf/cm2, 25 psi)) |
Below 0.50 V |
| I77-9 (PRE) - I77-13 (SG-2) | R - GR | Air conditioning pressure sensor signal | Engine running A/C system operating Refrigerant pressure: Normal pressure (less than 3025 kPa (30.9 kgf/cm2, 439 psi) and more than 176 kPa (1.8 kgf/cm2, 25 psi)) |
0.50 to 4.80 V |
| I77-10 (S5-3) - I77-13 (SG-2) | V - GR | Power supply for air conditioning pressure sensor | Ignition switch ON A/C switch: on |
4.75 to 5.25 V |
| I77-10 (S5-3) - I77-13 (SG-2) | V - GR | Power supply for air conditioning pressure sensor | Ignition switch ON A/C switch: off |
Below 1 V |
| I77-11 (CANH) - I77-12 (CANL) | V - W | CAN communication system | CAN communication occurring | Pulse generation |
| I77-13 (SG-2) - Body ground | GR - Body ground | Ground for air conditioning pressure sensor, ambient temperature sensor, A/C lock sensor | Always | Below 1 V |
| I77-14 (GND) - Body ground | W-B - Body ground | Ground for main power supply | Always | Below 1 V |
| I77-15 (PTC1) - I77-14 (GND)*5 | G - W-B | Quick heater assembly operation signal | Engine running Temperature settings: MAX HOT Ambient temperature: 10°C (50°F) or lower Engine coolant temperature: 75°C (167°F) or lower Light control switch off Blower switch: On |
Below 1 V |
| I77-15 (PTC1) - I77-14 (GND)*5 | G - W-B | Quick heater assembly operation signal | Engine running Temperature settings: MAX HOT Ambient temperature: 10°C (50°F) or lower Engine coolant temperature: 75°C (167°F) or lower Light control switch off Blower switch: Off |
11 to 14 V |
| I77-16 (PTC2) - I77-14 (GND)*5 | L - W-B | Quick heater assembly operation signal | Engine running Temperature settings: MAX HOT Ambient temperature: 10°C (50°F) or lower Engine coolant temperature: 70°C (158°F) or lower Light control switch off Blower switch: On |
Below 1 V |
| I77-16 (PTC2) - I77-14 (GND)*5 | L - W-B | Quick heater assembly operation signal | Engine running Temperature settings: MAX HOT Ambient temperature: 10°C (50°F) or lower Engine coolant temperature: 70°C (158°F) or lower Light control switch off Blower switch: Off |
11 to 14 V |
| I77-20 (MGC) - I77-14 (GND)*1 | B - W-B | Magnetic clutch operation signal | Engine running Blower switch: LO A/C switch: off |
11 to 14 V |
| I77-20 (MGC) - I77-14 (GND)*1 | B - W-B | Magnetic clutch operation signal | Engine running Blower switch: LO A/C switch: on |
Below 1 V |
| I77-21 (B) - I77-14 (GND) | Y - W-B | Power source (Back-up) | Always | 11 to 14 V |
| I77-22 (BLW) - I77-14 (GND) | R - W-B | Blower motor speed control signal | Ignition switch ON Blower switch: LO |
Pulse generation (See waveform 3) |
| I77-26 (NAIN) - I77-14 (GND)*2 | Y - W-B | Ion generator sub-assembly operation condition signal | Ignition switch ON Blower switch: LO |
Below 1 V |
| I77-26 (NAIN) - I77-14 (GND)*2 | Y - W-B | Ion generator sub-assembly operation condition signal | Ignition switch ON Blower switch: OFF |
4.5 to 5.5 V |
| I77-29 (TR) - I77-34 (SG-1) | P - LG | Room temperature sensor signal | Ignition switch ON Cabin temperature: 25°C (77°F) |
1.8 to 2.2 V |
| I77-29 (TR) - I77-34 (SG-1) | P - LG | Room temperature sensor signal | Ignition switch ON Cabin temperature: 40°C (104°F) |
1.2 to 1.6 V |
| I77-30 (S5-1) - I77-14 (GND) | B - W-B | Power supply for A/C flow sensor | Ignition switch off | Below 1 V |
| I77-30 (S5-1) - I77-14 (GND) | B - W-B | Power supply for A/C flow sensor | Ignition switch ON | 4.5 to 5.5 V |
| I77-32 (TSP) - I77-14 (GND) | Y - W-B*3 R - W-B*4 |
Solar sensor signal (for Front passenger side) | Ignition switch ON Solar sensor subjected to electric light |
0.8 to 4.3 V |
| I77-32 (TSP) - I77-14 (GND) | Y - W-B*3 R - W-B*4 |
Solar sensor signal (for Front passenger side) | Ignition switch ON Solar sensor covered with a cloth |
Below 0.8 V |
| I77-33 (TSD) - I77-14 (GND) | R - W-B*3 Y - W-B*4 |
Solar sensor signal (for Driver side) | Ignition switch ON Solar sensor subjected to electric light |
0.8 to 4.3 V |
| I77-33 (TSD) - I77-14 (GND) | R - W-B*3 Y - W-B*4 |
Solar sensor signal (for Driver side) | Ignition switch ON Solar sensor covered with a cloth |
Below 0.8 V |
| I77-34 (SG-1) - Body ground | LG - Body ground | Ground for room temperature sensor | Always | Below 1 V |
| I77-37 (LIN1) - I77-14 (GND) | V - W-B | LIN communication signal | Ignition switch ON | Pulse generation |
| I77-39 (NANO) - I77-14 (GND)*2 | R - W-B | Ion generator operation signal | Ignition switch ON Blower switch: LO |
11 to 14 V |
| I77-39 (NANO) - I77-14 (GND)*2 | R - W-B | Ion generator operation signal | Ignition switch ON Blower switch: OFF |
Below 1 V |
| z1-2 (BUS G) - Body ground | - | Ground for BUS IC | Always | Below 1 V |
| z1-3 (BUS) - z1-2 (BUS G) | - | BUS IC control signal | Ignition switch ON | Pulse generation |
| z1-4 (B BUS) - z1-2 (BUS G) | - | Power supply for BUS IC | Always | 11 to 14 V |
| z1-5 (SGA) - Body ground | - | Ground for evaporator temperature sensor | Always | Below 1 V |
| z1-6 (TEA) - z1-5 (SGA) | - | Evaporator temperature sensor signal | Ignition switch ON Evaporator temperature: 0°C (32°F) |
1.7 to 2.1 V |
| z1-6 (TEA) - z1-5 (SGA) | - | Evaporator temperature sensor signal | Ignition switch ON Evaporator temperature: 15°C (59°F) |
0.9 to 1.3 V |
*1: for 2GR-FE
*2: w/ Ion Generator Sub-assembly
*3: for LHD
*4: for RHD
*5: w/ PTC Heater
Waveform 1:
| Item | Content |
|---|---|
| Terminal No. | I77-2 (SOL+) - I77-14 (GND) |
| Tool Setting | 5 V/DIV., 500 μs./DIV. |
| Vehicle Condition | Engine running A/C switch: on Blower switch: LO |
Waveform 2:
| Item | Content |
|---|---|
| Terminal No. | I77-8 (LOCK) - I77-13 (SG-2) |
| Tool Setting | 200 mV/DIV., 10 ms./DIV. |
| Vehicle Condition | Engine running Blower switch: LO A/C switch: on |
Waveform 3:
| Item | Content |
|---|---|
| Terminal No. | I77-22 (BLW) - I77-14 (GND) |
| Tool Setting | 1 V/DIV., 500 μs./DIV. |
| Vehicle Condition | Ignition switch ON Blower switch: LO |
AIR CONDITIONING PANEL (HEATER CONTROL SWITCH BOARD) (for TMC, TMMR Made)
Tech Tips
Check from the rear of the connector while it is connected to the air conditioning panel (heater control switch board).
| Terminal No. (Symbol) |
Wiring Color | Terminal Description | Condition | Specified Condition |
|---|---|---|---|---|
| I56-2 (IG+) - I56-6 (GND) | R - W-B | Power source (IG) | Ignition switch off | Below 1 V |
| I56-2 (IG+) - I56-6 (GND) | R - W-B | Power source (IG) | Ignition switch ON | 11 to 14 V |
| I56-6 (GND) - Body ground | W-B - Body ground | Ground for air conditioning panel (heater control switch board) | Always | Below 1 V |
| I56-9 (LIN1) - Body ground | V - Body ground | LIN communication signal | Ignition switch ON | Pulse generation |
| I56-11 (ILL+) - I56-15 (ILL-) | G - W-B | Light control switch signal | Light control switch off | Below 1 V |
| I56-11 (ILL+) - I56-15 (ILL-) | G - W-B | Light control switch signal | Light control switch in tail or head position | 11 to 14 V |
| I56-15 (ILL-) - Body ground | W-B - Body ground | Ground for air conditioning panel (heater control switch board) illumination | Always | Below 1 V |
AIR CONDITIONING CONTROL ASSEMBLY (for TMMK Made)
Tech Tips
Check from the rear of the connector while it is connected to the air conditioning control assembly.
| Terminal No. (Symbol) |
Wiring Color | Terminal Description | Condition | Specified Condition |
|---|---|---|---|---|
| I56-2 (IG+) - I56-6 (GND) | R - W-B | Power source (IG) | Ignition switch off | Below 1 V |
| I56-2 (IG+) - I56-6 (GND) | R - W-B | Power source (IG) | Ignition switch ON | 11 to 14 V |
| I56-6 (GND) - Body ground | W-B - Body ground | Ground for air conditioning control assembly | Always | Below 1 V |
| I56-9 (LIN1) - Body ground | V - Body ground | LIN communication signal | Ignition switch ON | Pulse generation |
| I56-11 (ILL+) - Body ground | G - Body ground | Illumination signal | Light control switch off | Below 1 V |
| I56-11 (ILL+) - Body ground | G - Body ground | Illumination signal | Light control switch in tail or head position | 11 to 14 V |
| I56-15 (ILL-) - Body ground | SB - Body ground | Illumination signal | Light control switch off | Below 1 V |
| I56-15 (ILL-) - Body ground | SB - Body ground | Illumination signal | Light control switch in tail or head position | Pulse generation |
COOLER CONTROL SWITCH ASSEMBLY (for 3 Zone Type)
Tech Tips
Check from the rear of the connector while it is connected to the cooler control switch assembly.
| Terminal No. (Symbol) |
Wiring Color | Terminal Description | Condition | Specified Condition |
|---|---|---|---|---|
| X1-1 (+B) - X1-16 (GND) | R - W-B | Power source (Back-up) | Always | 11 to 14 V |
| X1-6 (ACC) - X1-16 (GND) | GR - W-B | Power source (ACC) | Ignition switch off | Below 1 V |
| X1-6 (ACC) - X1-16 (GND) | GR - W-B | Power source (ACC) | Ignition switch ACC | 11 to 14 V |
| X1-7 (IG+) - X1-16 (GND) | V - W-B | Power source (IG) | Ignition switch off | Below 1 V |
| X1-7 (IG+) - X1-16 (GND) | V - W-B | Power source (IG) | Ignition switch ON | 11 to 14 V |
| X1-8 (ILL+) - X1-16 (GND) | G - W-B | Light control switch signal | Light control switch off | Below 1 V |
| X1-8 (ILL+) - X1-16 (GND) | G - W-B | Light control switch signal | Light control switch in tail or head position | 11 to 14 V |
| X1-10 (RLIN) - Body ground | B - Body ground | LIN communication signal | Ignition switch ON | Pulse generation |
| X1-16 (GND) - Body ground | W-B - Body ground | Ground for cooler control switch assembly | Always | Below 1 V |