METER / GAUGE SYSTEM Fuel Receiver Gauge Malfunction

DESCRIPTION

• The combination meter assembly uses the fuel sender gauge assembly to determine the level of the fuel in the fuel tank. The resistance of the fuel sender gauge will vary between approximately 13 Ω with the float at the full position, and 414 Ω with the float at the empty position. The meter outputs battery voltage through two resistors that are mounted inside the combination meter assembly. The combination meter assembly measures the voltage between the variable resistor in the fuel sender gauge and the two resistors mounted in the meter. Voltage measured at this point will vary as the float of the fuel sender gauge is moved. The highest voltage observed should be approximately half of the battery voltage.

WIRING DIAGRAM

INSPECTION PROCEDURE

PROCEDURE

1. PERFORM ACTIVE TEST USING GTS (FUEL METER OPERATION)

   
   

   1. Connect the GTS to the DLC3.

   2. Turn the ignition switch to ON.

   3. Turn the GTS on.

   4. Enter the following menus: Body Electrical / Combination Meter / Active Test.

   5. Perform the Active Test according to the display on the GTS.

      Combination Meter

      Tester Display	Test Part	Control Range	Diagnostic Note
      Fuel Meter Operation	Fuel receiver gauge	OFF, Sender E, Empty, Warning, 1/4, 1/2, 3/4, Full, Sender F	-

      OK
      Fuel receiver gauge indication is normal.

   
   

   NG

   REPLACE COMBINATION METER ASSEMBLY Click here

   OK

2. READ VALUE USING GTS (FUEL INPUT)

   
   

   1. Connect the GTS to the DLC3.

   2. Turn the ignition switch to ON.

   3. Turn the GTS on.

   4. Enter following menus: Body Electrical / Combination Meter / Data List.

   5. Read the Data List according to the display on the GTS.

      Combination Meter

      Tester Display	Measurement Item/Range	Normal Condition	Diagnostic Note
      Fuel Input*1	Fuel input/Min.: 0 L, Max.: 127.5 L	Fuel receiver gauge indicates F: 62.9	Unit: Liter
      		Fuel receiver gauge indicates 3/4: 54.4
      		Fuel receiver gauge indicates 1/2: 35.0
      		Fuel receiver gauge indicates 1/4: 15.4
      		Fuel receiver gauge indicates E: 7.0
      Fuel Input*2	Fuel input/Min.: 0 L, Max.: 127.5 L	Fuel receiver gauge indicates F: 57.9	Unit: Liter
      		Fuel receiver gauge indicates 3/4: 45.6
      		Fuel receiver gauge indicates 1/2: 32.2
      		Fuel receiver gauge indicates 1/4: 18.9
      		Fuel receiver gauge indicates E: 6.4

      
      

      • *1: except TMMK Made

      • *2: for TMMK Made

      Result
      Result Proceed to Fuel level data displayed on the GTS is almost the same as the fuel receiver gauge indication. A Fuel level data displayed on the GTS differs from the fuel receiver gauge indication. B

   
   

   B

   REPLACE COMBINATION METER ASSEMBLY Click here

   A

3. CHECK HARNESS AND CONNECTOR (COMBINATION METER ASSEMBLY - FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE)

   
   

   1. Disconnect the I18 combination meter assembly and N11 fuel suction tube assembly with pump and gauge connectors.

   2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition I18-14 (FR) - N11-2 (FS) Always Below 1 Ω I18-15 (FE) - N11-3 (FE) Always Below 1 Ω I18-14 (FR) - Body ground Always 10 kΩ or higher I18-15 (FE) - Body ground Always 10 kΩ or higher

   
   

   NG

   REPAIR OR REPLACE HARNESS OR CONNECTOR

   OK

4. INSPECT FUEL SENDER GAUGE ASSEMBLY

   
   

   1. Remove the fuel sender gauge assembly Click here for 2AR-FE (except TMMK Made), Click here for 2AR-FE (for TMMK Made), Click here for 2GR-FE, Click here for 6AR-FSE).

   2. Inspect the fuel sender gauge assembly Click here for 2AR-FE (except TMMK Made), Click here for 2AR-FE (for TMMK Made), Click here for 2GR-FE, Click here for 6AR-FSE).

      Result
      Result Proceed to OK A NG (for 2AR-FE) (except TMMK Made) B NG (for 2AR-FE) (for TMMK Made) C NG (for 2GR-FE) D NG (for 6AR-FSE) E

   
   

   B

   REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

   C

   REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

   D

   REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

   E

   REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

   A

   REPLACE COMBINATION METER ASSEMBLY Click here